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China Best Sales Haasbelts Plastic Conveyor 83 Finger Flexible Chain for Milk Processing Lines

Product Description

These chains used in a variety of industries including manufacturing, assembly, and packaging, for example, cosmetics, foodstuffs, paper, eletrical and Electronic sectors, mechanical, chemical and automotive industry.

Max conveyor length per drive until 25m
Operating temperature -20¯ +60º C
Allowed max speed ca 50m/min
Packing: 1M 26PCS
Min curve radius: 150mm
Chain Width:83mm
Chain Pitch:38mm

 

Chain Type Plate Width    Working Load(max)   Sideflex Radius(min)     Backflex Radius(min)   Weight 
   mm  inch  N(21ºC) IBF(21ºC)   mm inch   mm  inch  kg/m
 83-1  83  3.25  2100  472  150  5.90  40  1.57  1.35

        HangZhou CHINAMFG Conveyor Equipment Co.,Ltd. is specialized in manufacturing all kinds of Plastic Tabletop Chains, Modular Plastic Belts and Conveyor Components and our products have been applied in many industries. With professional engineers, we can meet your demand with specific solutions.
        With the idea of innovation, CHINAMFG has been developing a variety of new products. Our aim is to meet your various requirement with leading solutions. The range of our products as well as production scale are leading the industry. As the professional manufacturer, our products are applied in a variety of industries, such as the food processing of meat, seafood, bakery, fruit and vegetable as well as beverage and dairy products. They also play an important role in the industry of pharmacy, chemistry, battery, paper and tire production etc.
        Since CHINAMFG was established, we are trying our best to satisfy every customer’s requirement. We have been supplying some CHINAMFG companies such as ZheJiang ASG group, Wahaha, Mengniu, Yurun, Coca Cola, Tsingtao beer, Hayao Group etc.
        The company has been qualified with ISO 9001 quality system. The production strictly complies with the standard and procedures of ISO 9001, which ensures good product quality. An increasing number of customers start to use our products because of Tuoxin’s advanced facilities, rich experience, efficient management and excellent sales team. CHINAMFG has not only gained good reputation in domestic market, but also exported products to Southeast Asia, Japan, Russia, Australia, Newzealand, Germany and other countries.
        CHINAMFG has been always keeping our vision in mind, which is “Satisfy customer with reasonable price, reliable quality and timely delivery.
        We believe that satisfying our customer is the basis of the company’s sustainable development. CHINAMFG is willing to cooperate with you and achieve mutual benefits.
        Any enquiries from customers are welcome.

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Usage: Transportation Chain
Material: Plastic
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Top Chain
Customization:
Available

|

Customized Request

plastic conveyor chain

Are there any safety considerations unique to using plastic conveyor chains?

Yes, when using plastic conveyor chains, there are some safety considerations that differ from traditional metal chains:

1. **Load Capacity:** Plastic chains have lower load-bearing capacities compared to their metal counterparts. It’s essential to avoid overloading the chain to prevent potential failure and accidents.

2. **Operating Temperature:** Plastic chains have temperature limitations, and they may not be suitable for high-temperature applications. Exceeding the recommended temperature range can lead to chain deformation or breakage.

3. **Chemical Resistance:** While plastic chains can offer good chemical resistance, they may not withstand certain aggressive chemicals or solvents. Make sure the chain material is compatible with the substances present in your application.

4. **Abrasion and Wear:** Plastic chains are more susceptible to wear and abrasion compared to metal chains. Regular inspections and maintenance are necessary to identify signs of wear and replace the chain when needed.

5. **Impact Resistance:** Plastic chains may have lower impact resistance compared to metal chains, making them more vulnerable to damage from sudden impacts or heavy loads dropping on the chain.

6. **UV Stability:** If the conveyor operates outdoors or in environments with UV exposure, choose UV-stabilized plastic chains to prevent degradation from sunlight exposure.

7. **Static Electricity:** In certain applications, plastic chains can generate static electricity. Take appropriate measures to dissipate static charges to avoid safety hazards.

8. **Proper Installation:** Ensure correct installation following the manufacturer’s guidelines and recommendations. Improper installation can lead to chain misalignment and premature failure.

9. **Regular Inspections:** Implement a regular inspection schedule to detect any signs of wear, deformation, or damage to the plastic chain. Promptly replace any worn or damaged parts to maintain safe operation.

10. **Training and Awareness:** Provide proper training to personnel working with plastic conveyor chains, including safety protocols and best practices. Create awareness of the specific safety considerations associated with plastic chains.

By understanding and addressing these safety considerations, you can ensure the safe and reliable use of plastic conveyor chains in your material handling applications.

plastic conveyor chain

Are there any specific installation guidelines or best practices for plastic conveyor chains?

Yes, there are specific installation guidelines and best practices that should be followed when installing plastic conveyor chains to ensure optimal performance and longevity:

  • Proper Alignment: Ensure that the sprockets are aligned correctly with the plastic conveyor chain to prevent excessive wear and reduce the risk of chain misalignment during operation.
  • Tensioning: Properly tension the plastic conveyor chain to the manufacturer’s recommended specifications. Avoid over-tensioning, as it can lead to premature wear and stress on the chain.
  • Lubrication: In most cases, plastic conveyor chains do not require lubrication. However, if the manufacturer recommends lubrication, use the appropriate type and amount of lubricant to avoid attracting debris or causing chain slippage.
  • Environmental Considerations: Take into account the operating environment and temperature range when selecting plastic conveyor chains. Some plastics may have temperature limitations that need to be considered for specific applications.
  • Inspection and Maintenance: Regularly inspect the plastic conveyor chains for signs of wear, damage, or misalignment. Replace any worn or damaged components promptly to avoid chain failure.
  • Avoid Overloading: Do not exceed the weight or load capacity recommended by the chain manufacturer to prevent premature failure and potential safety hazards.
  • Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s installation and maintenance guidelines for the specific plastic conveyor chain model being used.

By following these installation best practices, you can ensure that the plastic conveyor chains operate smoothly, efficiently, and with reduced risk of downtime or premature wear.

plastic conveyor chain

Types of Plastic Materials Commonly Used in Conveyor Chain Manufacturing

Conveyor chains are often made from various types of plastic materials, each with its specific properties and advantages. Some of the commonly used plastics in conveyor chain manufacturing include:

– Polyethylene (PE): PE is a versatile and cost-effective plastic used in conveyor chain applications due to its excellent impact resistance, low friction, and resistance to chemicals. It is well-suited for lighter-duty applications and is available in various grades to meet specific requirements.

– Polypropylene (PP): PP offers good chemical resistance, high tensile strength, and low moisture absorption, making it suitable for applications involving exposure to moisture and chemicals. PP conveyor chains are commonly used in the food industry, as they can handle washdowns and resist the growth of bacteria.

– Acetal (Polyoxymethylene, POM): Acetal is a high-performance plastic with excellent mechanical properties, such as low friction, wear resistance, and dimensional stability. POM conveyor chains are commonly used in high-speed applications and can operate at temperatures ranging from -40°C to 100°C.

– Nylon (Polyamide, PA): Nylon chains offer high strength, toughness, and abrasion resistance, making them suitable for heavy-duty and demanding applications. They are commonly used in industries such as automotive, mining, and materials handling.

– UHMWPE (Ultra-High Molecular Weight Polyethylene): UHMWPE is known for its exceptional wear resistance, low coefficient of friction, and self-lubricating properties. UHMWPE chains are used in applications where reducing friction and wear are crucial.

– PEEK (Polyether Ether Ketone): PEEK is a high-performance engineering plastic with excellent mechanical and thermal properties. PEEK conveyor chains are used in extreme environments with high temperatures and aggressive chemicals.

– PVDF (Polyvinylidene Fluoride): PVDF offers excellent chemical resistance and is often used in applications requiring resistance to solvents and aggressive chemicals.

Each type of plastic material used in conveyor chain manufacturing has its unique benefits and limitations, and the selection of the appropriate material depends on the specific requirements of the conveyor system, including the application, environmental conditions, and load-carrying capacity.

China Best Sales Haasbelts Plastic Conveyor 83 Finger Flexible Chain for Milk Processing Lines  China Best Sales Haasbelts Plastic Conveyor 83 Finger Flexible Chain for Milk Processing Lines
editor by CX 2024-01-10

China best CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain

Product Description

Data(HS-820-K600)Straight Running Plastic Chain
Belt Material Width W Working Load  Reverse Radius Weight
mm inch N(21°C) lbs(21°C) mm inch kg/m
POM 152.4 6.00 1230 276 50 1.97 1.25

 

Avantages of the CZPT products

1.CZPT modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.

2.CZPT modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.

3.CZPT modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.

4.CZPT modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.

5.CZPT modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.

6.CZPT has agents in many countries and can provide good after-sales service.
7.CZPT not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.

Application
Beverage plant,Beverage filling application,Dairy production plant,Aerosol filling,Glass ware handling
 

Thermoplastic table top and plate top chains with straight running.

HONGSBELT Plastic chain could install and run on most current chain system and sprocket as well as compatible different industrial standard completely. It makes table top chain be maintained. HONGBELT new chain series has many tip top performances. Such as low friction coefficient, anti-chemical, anti-static, flame-proof and so on.

It could be used for different industries & environment.

 

Cooperation Case

 

We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting

Global cooperation broke through 50+ agent service providers

and signed strategic cooperation agreements with “Safari Belting Systems” in the United States

“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India

 

 

Exhibitions around the world

Every year CZPT will go to all over the world to participate in exhibitions

We have served projects in more than 120 regions and countries with global delivery capabilities

Hong’s Belt team can provide customers with more than 5,000 solutions

 

Factory

HONG’S BELT

Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CZPT for the production of modular plastic belts and conveying systems solutions.

 

 

Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.

We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.

 

Certificate

 

We hold more than 400 national authorized patents and software certifications

Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe

Obtained “ISO9001-2008” quality management system certification

FAQ

Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.

Q: Are HONGSBELT  products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.

Q: Can we use HONGSBELT  Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CZPT applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.

Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.

Q: What is the real meaning of the belt strength?    
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.

Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.

Material: POM–Dp,POM-Lf
Structure: Top Chain
Surface Treatment: Plastic
Chain Size: 3.048m/Box
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Certificate: SGS,FDA,CE,ISO9001
Samples:
US$ 17.5/Meter
1 Meter(Min.Order)

|
Request Sample

plastic conveyor chain

Are plastic conveyor chains resistant to chemicals and corrosive substances?

Plastic conveyor chains are generally resistant to a wide range of chemicals and corrosive substances. The level of resistance depends on the specific type of plastic material used in the chain’s construction. Some common plastics used for conveyor chains, such as polyethylene (PE), polypropylene (PP), and acetal (POM), offer good resistance to various chemicals and acids.

However, it is essential to note that not all plastics have the same level of chemical resistance. Some aggressive chemicals or solvents may still affect certain plastic materials, leading to degradation or weakening of the chain over time. Therefore, it is crucial to consult the manufacturer’s specifications and guidelines to ensure the plastic conveyor chain’s compatibility with the specific chemicals present in the operating environment.

In highly corrosive environments, it may be beneficial to consider plastic conveyor chains made from more chemically resistant materials or to explore alternative options, such as stainless steel conveyor chains, which provide excellent corrosion resistance.

Regular maintenance and inspection of plastic conveyor chains are also essential to identify any signs of chemical-induced wear or degradation and to replace the chain when necessary, ensuring optimal performance and longevity.

plastic conveyor chain

Can plastic conveyor chains be used in food processing or pharmaceutical industries?

Yes, plastic conveyor chains can be used in food processing and pharmaceutical industries. In these industries, there are specific requirements and regulations to ensure product safety, hygiene, and cleanliness. Plastic conveyor chains offer several advantages that make them suitable for these applications:

  • Corrosion Resistance: Plastic chains are less prone to corrosion, making them ideal for environments where frequent cleaning and exposure to water or cleaning agents are necessary to maintain hygiene standards.
  • Chemical Resistance: Plastic chains are resistant to various chemicals, which is essential in pharmaceutical applications where certain cleaning agents or substances may be used to sanitize equipment.
  • Non-Toxicity: High-quality plastic conveyor chains are made from food-grade materials and are non-toxic, ensuring they do not contaminate food or pharmaceutical products during the conveying process.
  • Smooth Surface: Plastic chains often have a smooth surface, preventing the accumulation of debris or contaminants and allowing for easier cleaning and sanitation.
  • Low Noise: Plastic chains produce less noise during operation, which can be advantageous in environments where noise reduction is essential for worker comfort and safety.
  • Easy Maintenance: Plastic chains generally require less maintenance than metal chains, reducing downtime and ensuring consistent operation in critical production processes.

However, it’s essential to select the appropriate plastic material and design that meets the specific requirements of each application. Additionally, regular inspections, cleaning, and maintenance are crucial to ensure that the plastic conveyor chains continue to meet the necessary hygiene and safety standards in these industries.

plastic conveyor chain

How can I ensure proper lubrication and maintenance for my plastic conveyor chain?

Proper lubrication and maintenance are essential for ensuring the optimal performance and longevity of plastic conveyor chains. Here are some guidelines to follow:

1. **Use the Right Lubricant:** Choose a lubricant specifically designed for plastic chains to avoid damage and ensure effective lubrication. Avoid using lubricants that contain solvents or petroleum-based ingredients that can degrade the plastic material.

2. **Apply Lubricant Correctly:** Apply the lubricant sparingly and evenly to the chain. Too much lubrication can attract dust and debris, leading to increased wear and potential chain slippage. Follow the manufacturer’s recommendations regarding lubricant type and application frequency.

3. **Regular Cleaning:** Keep the chain clean to prevent the buildup of dirt and debris. Regularly remove any contaminants that can cause friction and wear on the chain. Use a gentle cleaning solution compatible with the plastic material to avoid degradation.

4. **Inspect for Wear:** Regularly inspect the conveyor chain for signs of wear, elongation, or damage. Replace any worn-out or damaged sections promptly to prevent further issues and maintain proper functioning.

5. **Check Tension:** Ensure the chain’s tension is within the recommended range. Too much tension can cause premature wear, while too little tension may lead to chain slippage. Follow the manufacturer’s guidelines for proper tensioning.

6. **Temperature Considerations:** Be mindful of the operating temperature range of the lubricant and plastic chain. Extreme temperatures can affect lubricant effectiveness and chain performance.

7. **Avoid Contamination:** Prevent the conveyor chain from coming into contact with chemicals, solvents, or abrasive materials that can degrade the plastic material.

8. **Regular Maintenance Schedule:** Establish a routine maintenance schedule to ensure timely lubrication, cleaning, and inspections. Proper maintenance will help identify potential issues early and prevent costly breakdowns or downtime.

9. **Follow Manufacturer’s Guidelines:** Always refer to the manufacturer’s maintenance guidelines and recommendations for your specific conveyor chain model. They know their products best and can provide valuable insights for proper care.

By following these guidelines and taking proactive measures to maintain your plastic conveyor chain, you can ensure its smooth operation, extend its lifespan, and reduce the risk of unexpected failures or disruptions in your material handling process.

China best CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain  China best CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain
editor by CX 2023-09-05

China Best Sales motorcycle sprocket marine/rigging hardware Stainless Steel Transmission Chain conveyor roller chain roller chain accessories

Product Description

Stainless Steel Chain

Strength:
1. For Free Samples
2. Prompt Delivery
3. Green Product
4. International Approvals
5. Experienced Staff

Catalogue
1. Stainless steel roller chains
2. Short pitch stainless steel conveyor chain with attachments
3. Double pitch stainless steel conveyor chains
4. Double pitch stainless steel conveyor chain with attachments
5. Stainless steel hollow pin chains

Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.

We look CZPT to receiving your enquires soon.

 

Usage: Transmission Chain
Material: Stainless steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Customization:
Available

|

Customized Request

chain

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

China Best Sales motorcycle sprocket marine/rigging hardware Stainless Steel Transmission Chain conveyor roller chain   roller chain accessoriesChina Best Sales motorcycle sprocket marine/rigging hardware Stainless Steel Transmission Chain conveyor roller chain   roller chain accessories
editor by CX 2023-05-31

China best China Factory Custom Stainless Steel Transmission Scraper Conveyor Chain roller chain belt

Product Description

 General Products      
 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 Main blank Process for Steel  Casting  
Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting;
 
 Blanks Tolerance -Casting  Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
 Applicable Material Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC,  ISO 340-550, 
 
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,
 
Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement
 
 
Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium
 Casting Blank Size  /Dimensions 2 mm-600mm / 0.08inch-24inch  according to customer requirement
 Casting Blank Weight Range from 0.01kg-85kg
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
 MOQ For steel casting: 200pcs
For machining: 50pcs
 Lead Time 45days from the receipt date of deposit for China Factory Custom Forging Cheap Scraper Conveyor Chain

 

Our Company

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
 We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach
                You are welcome to contact us for technical enquiry and business cooperation.

Our Team are a big happy family, we not only supplying products to our customers , but also trying to build more values to our customers’ business by introducing suitable solution or technology to our customers with compromising parts’ function, technologies’ advantage, realization feasibility, cost control and quality reliability.
 

 

With many years experience in this line,we will be trusted by our advantages in competitive price,one-time delivery,prompt response,on-hand engineering support and good after-sales services.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

If you have demand, please send us an inquiry.

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Machining: CNC Machining
Material: Stainless Steel
Surface Preparation: Dacromat Coating, Finish Painting
Samples:
US$ 4.59/kg
1 kg(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

chain

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

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editor by CX