Tag Archives: conveyor chain painting

China Professional China Made Construction Aluminum Profiles Electrostatic Powder Coating Line Xt80/100/160 Forged Overhead Conveyor Chain for Plastic Painting Line

Product Description

China Made Construction Aluminum Profiles Electrostatic Powder Coating Line XT80/100/160 Forged Overhead Conveyor Chain For plastic painting line
XT80 chain / load carriage
Chain pitch: t = 80 / 76.2mm
Chain tensile load: 110KN
Allowable tensile force of the chain: 10KN
Ultimate load of the carriage: 300kg
Allowable load of carriage: 125kg
Track: Worker 10 or Worker 12
 Minimum horizontal turning radius: R305
 Minimum vertical bending radius: R1500

XT100 chain / load carriage
Chain pitch: t = 100mm
Chain tensile load: 220KN
Allowable tension of the chain: 15KN
Limit load of carriage: 500kg 
Allowable load of carriage: 250kg 
Track: Worker 12 or Worker 14 
Minimum horizontal turning radius: R317 
Minimum vertical bending radius: R2000

XT160 chain / load carriage
Chain pitch: t = 160mm
Chain tensile load: 400KN
Allowable pull force of chain: 30KN
Ultimate load of the carriage: 800kg
Allowable load of carriage: 500kg
 Track: Worker 14 or Worker 16
Minimum horizontal turning radius: R404
Minimum vertical bending radius: R3150

Our painting line chain have several items according to different load.

Please feel free to let us know your detail enquiry and we will offer drawing for your confirmation before confirming order. We will also send sample chain to you for your final confirmation on order.

Package: Steel pallet or wooden case

Our quality is reliable and export to Europe, USA, Canada, Japan, Korea and so on in big quantity

Please feel free to let us know your detail enquiry by return e-mail or fax
Our Drop Forged Chain and trolley can be used widely in aggregate, amusement park rides, asphalt paving, automotive industry, bakery ovens, bottling, bucket elevators, car dumper, car wash, case conveyors, cement plants, citrus processing, clean grain and return elevators, coal preparation, construction equipment, conveyors, cotton tramper, dairy handling, fertilizer conveying, flight conveyors, food processing, forest products, grain handling, heavy duty conveyors, high-temperature industrial ovens, jack ladder, log handling, material handling, meat packing, mining, overhead conveyors, power drives, produce washdown, pulp and paper, recycling, refineries, roofing plants, rubber manufacturing, stackers, steel mills, sugar harvesting, sugar processing, trolle, conveyors, utilities, water treatment

Material Alloy steel
Process Assembled
Heat treatment Case hardening, Meshbeltfurnace quenching heat treatment
Surface treatment Blackened, Zinc galvanized, Nickel galvanized, Chroming, Colour Painting, or as per customer’s request
Performance High precision, high wear resistance, low noise, smooth and steady, high strength
Model number P142, P142V , P142H , P200 , P102 , P260 , P250
Packaging Plastic bag ,carton box ,plywood case or customer requirement.

 

Usage: Transmission Chain
Material: Alloy
Surface Treatment: Polishing
Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic conveyor chain

How can I identify signs of wear or damage on my plastic conveyor chain and when to replace it?

Identifying signs of wear or damage on a plastic conveyor chain is crucial to maintain the chain’s performance and prevent unexpected breakdowns. Here are some common indicators to look for:

  • 1. Chain Elongation: Measure the chain’s pitch over a certain distance. If the pitch has elongated significantly beyond its original specification, it indicates chain stretch and wear.
  • 2. Cracks or Fractures: Inspect the chain links and components for any visible cracks or fractures. Cracks can weaken the chain’s integrity and lead to failure.
  • 3. Wear on Link Joints: Check for signs of wear at the link joints. Excessive wear can cause the chain to become loose and affect its overall performance.
  • 4. Deformed Links: Look for any deformed or misshapen links, as this can be a sign of stress or fatigue on the chain.
  • 5. Faded Color: If the chain is colored, a faded or discolored appearance may indicate degradation due to environmental factors or chemical exposure.
  • 6. Uneven Tension: Ensure that the chain’s tension is even across all sections. Uneven tension may indicate misalignment or uneven wear.
  • 7. Excessive Noise: Unusual noise during operation can be a sign of wear or misalignment in the chain.
  • 8. Reduced Performance: If the conveyor system is experiencing reduced throughput or inefficiency, it may be due to a worn-out chain.

Regular inspection and maintenance are essential to catch these signs early. If any of the above issues are identified, it may be time to replace the plastic conveyor chain. Additionally, following the manufacturer’s recommended maintenance schedule and operating guidelines will help extend the chain’s lifespan and ensure smooth operation.

plastic conveyor chain

What is the process for recycling plastic conveyor chains at the end of their life cycle?

At the end of their life cycle, plastic conveyor chains can be recycled through a process that involves the following steps:

  1. Collection: Collect used or worn-out plastic conveyor chains from the industrial facilities or end-users.
  2. Sorting: Sort the collected conveyor chains based on their material composition and type of plastic used. Different types of plastics may have varying recycling processes.
  3. Shredding: The sorted plastic conveyor chains are shredded into smaller pieces to prepare them for further processing.
  4. Washing: The shredded plastic pieces are thoroughly washed to remove any contaminants, dirt, or debris.
  5. Melting: The cleaned plastic pieces are melted down to form pellets or granules, depending on the recycling process used.
  6. Extrusion: The melted plastic material is then extruded into various shapes or forms to create new products or materials.
  7. Manufacturing: The recycled plastic material can be used to produce various products, such as new plastic conveyor chains, plastic components, or other plastic items.
  8. Reuse or Resale: Some recycled plastic conveyor chains may be refurbished and sold as second-hand or reconditioned items if they meet certain quality standards.

The recycling process helps to reduce waste, conserve natural resources, and minimize the environmental impact associated with disposing of plastic conveyor chains in landfills. Recycling plastic conveyor chains also supports a more sustainable and circular economy by giving used materials new life and reducing the demand for virgin plastic production.

plastic conveyor chain

Comparison of Plastic Conveyor Chains and Metal Chains in Terms of Durability and Maintenance

Plastic conveyor chains and metal chains differ in terms of durability and maintenance requirements. Here’s a detailed comparison:

Durability:

– Metal Chains: Metal chains, such as stainless steel or carbon steel chains, are generally more durable and can withstand heavy loads, high temperatures, and abrasive environments. They are suitable for demanding industrial applications and offer a long service life.

– Plastic Chains: Plastic chains are durable but may have limitations in extreme conditions. While they are corrosion-resistant and suitable for damp environments, they might not handle the same level of heavy-duty use as metal chains. However, advancements in plastic chain technology have led to the development of more robust plastic chains that can handle challenging applications effectively.

Maintenance:

– Metal Chains: Metal chains typically require more maintenance than plastic chains. They are susceptible to corrosion and rust, especially in harsh environments. Regular lubrication is often necessary to ensure smooth operation and prevent wear. Additionally, metal chains may generate more noise during operation, requiring periodic checks and adjustments.

– Plastic Chains: Plastic chains are relatively low maintenance compared to metal chains. They do not rust or corrode, reducing the need for lubrication. Their smooth surface and lightweight design also contribute to less wear and tear on conveyor components. Additionally, the reduced noise levels of plastic chains result in less wear and vibration, further extending their service life.

Summary:

In summary, metal chains offer superior durability and are better suited for heavy-duty applications and harsh environments. However, they require more maintenance to prevent corrosion and ensure smooth operation. On the other hand, plastic chains provide excellent corrosion resistance and reduced maintenance needs. They are ideal for applications where noise reduction, hygiene, and resistance to chemicals are crucial factors.

The choice between plastic conveyor chains and metal chains depends on the specific industrial application, environmental conditions, load requirements, and maintenance preferences.

China Professional China Made Construction Aluminum Profiles Electrostatic Powder Coating Line Xt80/100/160 Forged Overhead Conveyor Chain for Plastic Painting Line  China Professional China Made Construction Aluminum Profiles Electrostatic Powder Coating Line Xt80/100/160 Forged Overhead Conveyor Chain for Plastic Painting Line
editor by CX 2023-10-10

China Good quality Drop Forged Overhead Conveyor Bracket Trolley X458 Chain Steel Forging Chain and Forged Machinery Link Carbon Steel Chain for Painting Line Chain System with Free Design Custom

ProductDescription

AboutFactory 

Withmorethan18years’histiory,weareaprofessinalmanufacturerfordropforgedproductssuchasforgedchain(X348X458X658X678X698F100F160),scraperchain(10160,14218,14226,142N),conveyortrolley(X348,X458,X678,XT160),anddrivechain(X348,X458,X678),andsoforthstandardmouldsofchain. 

Aside from,we canalsoproduceasperyourdrawingorsample,speciallinkchain,pusher,pinandplate,accordingtocustomers’uniquerequirements.

ProductDescription

1)Material:Alloysteel,20Cr,45#steelandsoon.
two)Varieties: X348X458X678XT160,andsoon.(Orasperyourdrawing)
3)Procedure:Moulding→Forging→Polishing&Blasting→Finemachining→Heattreatment→Blasting→Inspecting&testing→Assemly→Packing

ProductShow
 

TechnicalData
 

Model

ForgingParameter(mm)

Fat(Kg)

Single-pointLoad(Kg)

AllowableLoad(Kg)

LimitLoad(Kg) Sort P H A B C D E F G K X348-1 A 100 sixty four 102 fourteen 40 60 4° 47.eight 6 eighty four

1.five

100

1100

1800 X348-2 B a hundred 64 102 fourteen 40 60 3° forty seven.8 six 82 X348-three C one hundred 64 122 sixteen 40 sixty 6° forty seven.eight six 94 X458-1 A 126 seventy nine 138 eighteen 54 eighty two 4° fifty four nine.5 113

1.8

200

1800

3600 X458-two A 127 eighty 138 18 56 82 4° 54 nine.5 113 X458-three A a hundred thirty eighty three 138 18 fifty four 82 4° fifty four nine.five 113 X458-four B 128.6 eighty one 134.five 18 54 eighty one 3° 54 9.five 101.five ExtendedTrolley A one hundred fifty 103 138 eighteen fifty four eighty two 4° 54 nine.five 113 X678-one / 136 89 146 18 86 eighty two 4° 54 nine.five 114 3.2 600 5000 7700 X678-two / 134.5 87.5 142 eighteen 86 82 4° fifty four 9.5 106 2.8 550 4500 7200 XT160-1 / 171 103 a hundred and eighty 26 eighty four 120 6° 70 15 140 9.7 750 4000 8000 XT160-two / 170 102 174 26 86 a hundred and twenty 4° 70 fifteen 148 8.eight 700 3500 7500 X348-1Reverse / 83 forty two one zero five / 40 sixty / 48 10 / one.35 a hundred 1100 1800 X348-2Reverse / 86 forty five 93 / forty 60 / 48 ten / one.35 a hundred six 1800 X458Reverse / 95 forty four 120 / fifty four.five 60 / fifty four ten / 2.five 200 1800 3600

Goods&TestingEquipments
 

ProductsApplication


Packing&Shipping and delivery
 

WhyChooseUs?

one.Weareengagedinchainindustryover15yearswithrichmarketexperience.Wekeepimprovingproductiontechniques.Alltheproductshavelongerworkinglifeandhavepassedthemarkettest.

two.Wecandesignthecorrectchainswithhighqualitymaterial,goodabrasionresistance,goodcorrosion,highstrengtZheJiang detcasperyourrequestorthechainapplication.

three.Wearethechainmanufactureryoucandirectlypurchasetheproductfromuswithlowpriceandhighquality.

four.Wehaveaprofessionalteamforinternationaltrade,theyhaveabundantexperiencesandarealwaysreadytosolveproblemsforcustomers.Soyouhavenothingtoworryabout.

five.WehavetHangZhou-termcooperativeforwarderwhocangiveusthelowestfreight.Anditcanhelpyoutosavethefreight.What’smore,fortheFCL,wewilldesignthepackagesasperthecontainersizeswiththelargestcapacitytosavetheshippingcostforbothofus

drive chain sort

Travel chains are used in a assortment of industrial applications. Not like roller chains, which are more productive in terms of excess weight and measurement, drive chains slide on metal guides. Generate chains are often utilised for filthy work. Here is what you require to know about the different sorts of generate chains. In this post, we are going to appear at pin chains, engineered steel chains, bushing roller chains, and timing chains. These sorts are the most common and the most commonly employed.

time chain

There are a number of factors to consider when determining which push chain to purchase. What issues is how long the chain will very last, as the timing chain will stretch more than time. However, they are pre-stretched during manufacture to reduce the chance of stretching. Timing chains can also be noisy in contrast to toothed belt drives, but rails and chain tensioners can alleviate this difficulty. Timing chains also wear slower than belts, reducing fix costs.
Timing chains demand small routine maintenance when compared to belt drives. When nicely lubricated, timing chains require little maintenance. The only servicing really needed is checking the engine oil stage and adhering to the manufacturer’s advised support intervals. Timing chains of drive chains are also safer than belt drives and can be dangerous if the toothed belt tears. Also, the timing chain only requirements minimal repairs and replacements. Garages can acquire comprehensive timing chain kits that include all the components essential for repairs.
Drive chains can be equipped with roller chains or timing chains, dependent on the load on the engine. The type of the timing chain depends on the variety of motor utilised. However, the roller chain is the most typical selection owing to its large strength and NVH homes. The roller chain has two tabs pressed into the eyes, and two rollers above them. These components function together to enhance engine overall performance.
Several modern cars use timing chains. Timing gears synchronize the camshaft and crankshaft so that the valves open and shut at the acceptable occasions. This is critical to the running quality, power output, and gasoline use of the motor. The timing chain also lowers the sum of pollution emitted by the motor vehicle. In excess of the past two decades, many OEMs have turned to time chains for OHC/DOHC engines.
chain

pin chain

Steel pivot chains attribute open up barrels to reduce blocking and materials buildup. These chains are developed for energy transmission and transportation purposes, usually utilised in agricultural programs. They can be custom made welded utilizing specialised accessories. These chains can be employed in agricultural, industrial and municipal purposes. Here’s a nearer search at each and every. Read on to learn about the benefits of metal pivot chains.
The Prolonged Pitch Class seven-hundred Pivot Chain is a versatile chain for conveying and lifting merchandise. Its T-head pins fit snugly so dust isn’t going to get into the pin holes. It is also made with a closed bearing composition to stop elongation because of to use. Steel pivot chains are designed for substantial tiredness programs and are versatile.

Engineering Metal Chain

Engineered steel drive chain offers highest power transfer although minimizing bodyweight. Engineering chains are frequently utilized for tough oil drilling operations. Created for durability and tight tolerances, these chains can be utilized in a range of industrial gear. Whether or not you need to raise weighty objects or keep a good deal of items, engineered metal chains will do the work. Read through on to understand far more about the benefits of engineering chains.
Engineered steel chains consist of links or pin joints with massive gaps between the factors. The content of these chains is developed to deal with abrasives. While many of these chains are utilized as conveyors, some are developed for drives. You can uncover these chains on conveyors, forklifts, bucket elevators, oil rigs and far more. To get the most out of them, they need to be capable to face up to the energy produced by the primary mover.
The chain can face up to substantial tensile stresses and is ductile adequate to withstand tiredness. The middle-to-heart distance in between the chain and sprockets is among 30% and fifty% of the pitch. On smaller sized sprockets, the arc of contact among the tooth and chain need to be at the very least one hundred twenty levels. The resistance of the chain push is dependent on the use atmosphere, which includes vibration, sounds, fatigue power and other elements.
There are several sorts of engineering steel travel chains, each with a diverse operate. The most typically utilised type is the elevator. Its lift mechanism raises and lowers the carriage. Most cranes are hooked up to the load with hooks. One more kind of chain is the oval link. Its hyperlinks are welded and the sprocket has receivers for every single link. It is utilized in low speed apps for elevators, chain hoists and anchors in offshore operations.

Bushing Roller Chain

Normally, a bushing roller chain as a travel chain is composed of two link assemblies. The interior url consists of two plates held jointly by two sleeves, whilst the outer url consists of two plates linked by pins that move by way of the interior website link. However, there are some variations amongst bushing roller chains. The main difference is the sort of website link and the volume of lubrication essential. If you want to understand far more about bushing roller chains, preserve looking through.
While roller chains are generally more robust and more tough than bushing chains, they are not immune to dress in. During the driving cycle, they lengthen and bear a method named articulation. The price at which they elongate is dependent on the lubrication and load applied to them. The frequency of pin and bushing articulation is also vital. Like other dress in parts, the manufacture of crucial dress in parts calls for near consideration to detail to guarantee ideal functionality. Right raw material assortment, part fabrication, and assembly are important factors in attaining optimum overall performance. Improperly geared up elements can influence put on life and efficiency.
Consider your software and load distribution when deciding on a bushing roller chain as your drive chain. The size of the chain must be in between 30 and fifty times its pitch. The arc of get in touch with in between the little sprocket teeth need to be at least 120 levels. The resistance of the drive chain depends on the utilization environment, which will determine its fatigue power and vibration degree. It truly is a excellent notion to check out the chain size before deciding to exchange it.
chain

flat prime chain

The TSplus flat top travel chain is the most versatile conveying medium on the industry these days. They can be linked end-to-conclude to produce extended conveyor traces. The aspect bend design and style makes it possible for it to be utilised with a assortment of conveyor sorts such as inline, snake, and carousel conveyors. These chains are available in a variety of dimensions, ranging in width from 3 feet to 20 ft.
A variety of supplies are accessible for flat-top chains, such as steel and plastic. Steel chains are ideal for programs necessitating put on resistance. They are sturdy and nicely produced. Plastic chains are notably tough, but not suited for harsh environments. Stainless steel flat top chains are suited for a assortment of programs, and some manufacturers make them from stainless steel or even aluminum. If your software needs a resilient flat top chain, pick a chain manufactured from iwis hardened stainless steel.
Yet another kind of flat-leading travel chain is the facet bend chain. Suitable for adaptable equipment necessitating effective conveying. It is geared up with a one hinge pin or double hinge pin. Both alternative will do, but each and every hinge pin has its advantages. One hinge pin chains are appropriate for scaled-down light-weight-responsibility conveyors, although double hinge pins are far more suited for medium and weighty-responsibility purposes.
CZPT is a modular flat best chain conveyor system. Its standardized factors and modules can be simply integrated into any creation procedure. And since it truly is a solitary keep track of, you can lengthen or shorten it as necessary. Its functional design and style can make it appropriate with other conveyor methods these kinds of as belts and sprockets. This monorail modular design enables system lengths up to 40 meters and is appropriate with other conveyor systems.

China Good quality Drop Forged Overhead Conveyor Bracket Trolley X458 Chain Steel Forging Chain and Forged Machinery Link Carbon Steel Chain for Painting Line Chain System     with Free Design Custom