Tag Archives: drag chain conveyor

China manufacturer Long Service Life Plastic Conveyor Chain Nylon Drag Chain

Product Description

Basic parameters of drag chains

1.Material:reinforced nylon. It can stand with high pressure and has good tensile strength,toughness and elasticity ,wearing and falmable resisance.
2.Resistances:It is oil and acceleration is 5m/sec.(specfic speed and acceleration depends on specific).
3.Service life:Under normal conmal condition,5 million reciprocating motions can be reached(which is also related to the operating conditions.)
Technical data:

Tensile strength 180N/mm2 Volume resistance 1571-1015
Impact strength 50Kj/m2 Water Absorption 4%
Tenprature range -40.C-130.C Friction factor 0.3
Surface resistaned 1571-1012 Falme resistance HB(UL49)

Characteristics and Applications of Drag chains

1.The product can be used for such locations where repciprocating motions are required so that internally installed cables.oil pipes,gastubes and water tubes can be draged and protected.
2.Each joint of the chain can be opened up so as to facilitate repairs and maintenance.It can also be operated under high speed.
3.The drag  chains have already extensively used in digital-controlled machine tools.electronic equipment,machinery for stone windows.moulding injectors,manipulators,lifting and transport equipment and automatic warehouses,etc.

Pictures:

Applicaton:

Construction of the drag chains:

1.The appearance of the chain looks like the crawler of a tank consisting of certain number of joints ,The joints of crawler are freely turned round.
2.The same series of chain hsa same inner height and out height and same pitch but the inner herght radius R can be made per different specifications.
3.A unti chain joint is consisting of a left-right chain plate and updown cover.Each chain joint can be piened up so as to facilitate assembly and dismantal without threading.Cables,oil pipes and gaspipes can be put into the drag chain after the cover plate is opened.
4.Spacers are available for use,which are able to divide the space inside the chain into divisions according to requirements.

Installation for cable drag chains:

1.Put a screw driver vertically into the opening hole at both ends of the cover and then open the cover .Put the drag chain for cables and oip pipes according to the instructions provided .Put the cover back.Note that the fixed end and the moving end of a cable should be fixed by using a tension device
2.When used in a long sliding service,it is recommended to use a guiding grove,Please ask our technical personnel about the usage of the guiding grove.

Company profile
ZheJiang CHINAMFG Conductor Busbar Electrical Co.,Ltd. Is located in ZheJiang ,Established in 2001 and have been involved in this field for more than 10 years.CHINAMFG is professional enterprise in searching and developing the electrical products and engineering.The main products includes:conductor rail system .bus duct system,cable festoon system ,cable drag chain cable tray,lighting busbar and related accessories, our products used in mobile power supply for crane ,electrical hoist .as well as factory,high building power distribution.With excellent products quality ,good service our products are greatly favored bycustomers around the domestic and foreign market. We will devote ourselves to provide better service for the whole world customer.

Packaging & Delivery 

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Material: Plastic
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Pitch: 45mm-180mm
Customization:
Available

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Customized Request

plastic conveyor chain

What is the typical lifespan of a plastic conveyor chain under regular operating conditions?

The lifespan of a plastic conveyor chain can vary depending on several factors, including the specific application, operating conditions, maintenance practices, and the quality of the chain itself. Generally, under regular operating conditions and with proper maintenance, a well-designed and high-quality plastic conveyor chain can last anywhere from several months to several years.

It’s essential to follow the manufacturer’s guidelines for maintenance and lubrication, as well as regularly inspect the chain for signs of wear or damage. Proper tensioning of the chain and ensuring it operates within its recommended load capacity can also contribute to extending its lifespan.

In more demanding applications, such as those involving high temperatures, corrosive substances, or heavy loads, the lifespan of the plastic conveyor chain may be shorter. In such cases, selecting a chain with the appropriate material composition and design features can help improve its durability and longevity.

Ultimately, regular maintenance, proper usage, and selecting a conveyor chain that suits the specific application are key factors in maximizing the lifespan of a plastic conveyor chain.

plastic conveyor chain

How do I calculate the required chain pitch and sprocket dimensions for my application?

Calculating the required chain pitch and sprocket dimensions for your application involves the following steps:

  1. Determine the Power Transmission Requirements: Identify the power transmission requirements of your application, such as the speed and torque needed to drive the conveyor or machinery.
  2. Calculate the Chain Speed: Determine the desired chain speed in feet per minute (FPM) or meters per minute (MPM).
  3. Calculate the Required Number of Teeth on the Sprocket: Use the formula:
    Number of Teeth on Sprocket = (Chain Speed × Desired Chain Pitch) / (π × Sprocket RPM)
  4. Select the Chain Pitch: Based on the power transmission requirements and the calculated number of teeth on the sprocket, select the appropriate chain pitch from the available options.
  5. Determine the Sprocket Diameter: Use the formula:
    Sprocket Diameter = (Number of Teeth on Sprocket × Chain Pitch) / π
  6. Check for Interference: Ensure that the selected sprocket dimensions and chain pitch do not cause any interference with other components or the machine’s structure.

It’s essential to consider the application’s specific requirements, such as the load, operating conditions, and environmental factors, while calculating the chain pitch and sprocket dimensions. Additionally, consult with a knowledgeable engineer or manufacturer to ensure the selected chain and sprocket combination is suitable for your application and provides reliable and efficient power transmission.

plastic conveyor chain

How can I ensure proper lubrication and maintenance for my plastic conveyor chain?

Proper lubrication and maintenance are essential for ensuring the optimal performance and longevity of plastic conveyor chains. Here are some guidelines to follow:

1. **Use the Right Lubricant:** Choose a lubricant specifically designed for plastic chains to avoid damage and ensure effective lubrication. Avoid using lubricants that contain solvents or petroleum-based ingredients that can degrade the plastic material.

2. **Apply Lubricant Correctly:** Apply the lubricant sparingly and evenly to the chain. Too much lubrication can attract dust and debris, leading to increased wear and potential chain slippage. Follow the manufacturer’s recommendations regarding lubricant type and application frequency.

3. **Regular Cleaning:** Keep the chain clean to prevent the buildup of dirt and debris. Regularly remove any contaminants that can cause friction and wear on the chain. Use a gentle cleaning solution compatible with the plastic material to avoid degradation.

4. **Inspect for Wear:** Regularly inspect the conveyor chain for signs of wear, elongation, or damage. Replace any worn-out or damaged sections promptly to prevent further issues and maintain proper functioning.

5. **Check Tension:** Ensure the chain’s tension is within the recommended range. Too much tension can cause premature wear, while too little tension may lead to chain slippage. Follow the manufacturer’s guidelines for proper tensioning.

6. **Temperature Considerations:** Be mindful of the operating temperature range of the lubricant and plastic chain. Extreme temperatures can affect lubricant effectiveness and chain performance.

7. **Avoid Contamination:** Prevent the conveyor chain from coming into contact with chemicals, solvents, or abrasive materials that can degrade the plastic material.

8. **Regular Maintenance Schedule:** Establish a routine maintenance schedule to ensure timely lubrication, cleaning, and inspections. Proper maintenance will help identify potential issues early and prevent costly breakdowns or downtime.

9. **Follow Manufacturer’s Guidelines:** Always refer to the manufacturer’s maintenance guidelines and recommendations for your specific conveyor chain model. They know their products best and can provide valuable insights for proper care.

By following these guidelines and taking proactive measures to maintain your plastic conveyor chain, you can ensure its smooth operation, extend its lifespan, and reduce the risk of unexpected failures or disruptions in your material handling process.

China manufacturer Long Service Life Plastic Conveyor Chain Nylon Drag Chain  China manufacturer Long Service Life Plastic Conveyor Chain Nylon Drag Chain
editor by CX 2024-04-19

China 25*38 Mtk Series Open Type Reinforced Nylon Cable Drag Chain conveyor roller chain

Item Description

PA66 (nylon) materials cable carrier protecting chain cable drag chain for 3D printer
Solution Description 
We are a manufacturer of high good quality plastic zippers in ZheJiang , China. 
Other Information
Drag chains are basic guides that are used to encompass (protecting) distinct varieties of hoses and cables
A drag chain aids to lessen the dress in and tear on the hose or cable it safeguards, although also supporting to ease the diploma of the tangle that can sometimes arise with prolonged lengths of hose. As such, the chain can also be seen as a safety system

H20 Inner top × inner width Outer top × outer width
twenty*38 35*55
20*fifty 35*65
20*57 35*72
twenty*60 35*75
20*seventy five 35*90
20*one hundred 35*115
20*one hundred twenty five 35*140

Area certification:

What are your strengths? 
We perfected every element. 
We only supply large high quality shut cable towing chain, and a professional team of far more than 1 man or woman will serve you sincerely at any time. 
All your inquiries will be really successful. 
Are you a company or a dealer? 
We are a maker and a investing organization, so we can assure that we can also help you acquire other products with our exceptional trading ability. 
Can you send out us samples for tests? 
Sure, a modest variety of samples will be cost-free of cost, but freight must be compensated in progress or billed. 
The good quality of the product you will acquire will be the identical as that of the sample. 
What are your conditions of payment? 
Letter of credit rating at sight. 
We can also offer any Western Union Paypat if it is convenient for you. 
What is the supply time? 
Goods in stock within 3-7 times, custom merchandise in ten-twenty five times following receipt of progress payment or relevant letter of credit rating. 
How did you wrap it? 
The cable chain will be packed in picket cases. 
If necessary, you can package the goods in accordance to your specifications.

US $70
/ Meter
|
100 Meters

(Min. Order)

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Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

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Logo Printing: Without Logo Printing
Size: Middle
Customized: Non-Customized

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Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

H20 Inner height × inner width Outer height × outer width
20*38 35*55
20*50 35*65
20*57 35*72
20*60 35*75
20*75 35*90
20*100 35*115
20*125 35*140
US $70
/ Meter
|
100 Meters

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

###

Logo Printing: Without Logo Printing
Size: Middle
Customized: Non-Customized

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

H20 Inner height × inner width Outer height × outer width
20*38 35*55
20*50 35*65
20*57 35*72
20*60 35*75
20*75 35*90
20*100 35*115
20*125 35*140

What is a drive chain?

A drive chain is a wheeled device that transmits power from one gear to another. The drive chain is usually an oval ring around a corner or worm gear. On the other hand, idler pulleys do not transmit power and are not used to move the chain. In some cases, drive chains can be used with idler pulleys to transport objects. This allows the drive chain to recover some power from the second gear.

conveyor chain

There are many types of conveyor chains to choose from. One type is a closed joint chain. It consists of the barrel and connecting rod, made from a single casting and heat-treated for high strength and durability. Conveyor chains typically have low running speeds and are typically made of malleable iron. Another type of chain is the power transmission chain, which is used to transmit mechanical power. They feature efficient lubrication and are stronger than conventional conveyor chains.
Roller chain pitches can range from half an inch to a third of an inch. They are available in steel and nickel-plated steel. They can be used with inline or staggered rollers and can be designed with different pitch levels. They can also have bushings between the chainplates or gaps between the teeth to increase their maximum spacing. When choosing a conveyor chain, remember to properly lubricate bearing surfaces to minimize power absorption, wear, and corrosion. Mineral oils of medium viscosity are suitable for normal operating temperatures. SAE 20W50 is suitable. Manufacturers also offer self-lubricating chains.
Conveyor chains are used in many industries. The automotive industry has traditionally used these chains for bulk transport. Their reliability and low cost make them an excellent choice for a variety of applications. CZPT Chains offers stainless steel and CZPT conveyor chains to meet your unique requirements. If you’re in the market for a new conveyor, don’t forget to shop around. CZPT Chain can help you find the perfect one.
The regular drive version consists of an ASME/ANSI roller chain wrapped around a driven sprocket. It can also be configured for variable rpm. The gear ratio between the two parts determines the reduction or increase in speed. In some cases, solution chains can be used. Roller chains are more efficient. Then, there are solutions for both cases. There are many types of conveyor chains to choose from.
Conveyor chain pitch also plays an important role in performance. The smaller the pitch of the chain, the faster it spins. On the other hand, a smaller pitch will require more teeth on the sprocket, which means more links will be engaged during the movement. This smaller articulation angle also produces smoother motion. It also reduces vibration. Therefore, CZPT Chains can be trusted for a long time.
chain

roller chain

The performance of a drive chain depends on how well it is maintained and lubricated. Careful attention to detail is required when selecting a roller chain, which is one of the most important components in a drive chain. Its proper lubrication and assembly will significantly affect its wear life. Here are some important tips to follow when buying a roller chain:
The size of the drive chain should be selected according to the sprockets used. The large sprocket should have at least 25 teeth, and the small sprocket should have fewer teeth. The pitch of a drive chain is the contact angle between the chain and the sprocket. The smaller the sprocket, the smaller the contact angle of the two parts. Larger sprockets are better, but smaller sprockets must never have fewer teeth.
When purchasing a roller chain, be sure to consider the maximum speed of the small sprocket. This will determine how much lubrication you need. Different lubrication systems have different requirements. Manual lubrication limits how many feet per minute the drive chain can run, while oil bath lubrication can get you up to 1100 ft/min. The only way to maximize drive chain speed is to purchase a pump lubrication system.
Once you have the right length, you can determine if you need a new one. To do this you have to move the axis to measure the length. Once the length is determined, the drive chain should be removed from the sprocket and measured using the ANSI specified measuring load. You should also follow safety guidelines when measuring your chain. If you want to maximize the life of your drive chain, be sure to follow these tips.
Another important consideration is the type of environment you operate in. For applications that need to avoid rubbing steel rails, it is best to use a roller chain that can withstand a clean indoor environment. Although roller chains are generally more durable, they must be stored properly to avoid corrosion. If you care about the environment, consider opting for double chain. Its durability and low maintenance costs will make it a valuable investment in your business.

closed pivot

Closed-end pivot drive chains are used in a variety of applications. They are known for their durability, high strength, and long life. They are available in a variety of grades, including grade 400, grade 600, and grade 800 pivots, which can withstand the high forces required for certain applications. Enclosed pivot chains can be used to lift, pull, convey and transfer heavy loads.
Class 400 closed-end pivot chain features one-piece cast offset link construction. Steel pins connect each link and are prevented from rotating by head stops. This design allows the pin to connect inside the barrel without breaking. This type of chain is the most commonly used and has the highest durability. In addition to being extremely durable, it offers long-lasting performance and smooth operation.
Another closed-end pivot conveyor chain drive is called a power drive chain. These chains consist of barrels and links used to transmit rotation from one shaft to another. The barrels of the closed-end pivot chains are made of steel, which allows them to run easily on the sprockets. Block drive chains are used for low-speed applications, but they can be noisy when the chain is in contact with the sprockets.
The enclosed pivot drive chain has rollers on both ends to minimize wear. These chains are usually made of steel and can be used in areas where high-speed power transmission is required. They are also available in heavy-duty versions. Unlike other types of chains, steel pivot chains are designed for a variety of applications. They are suitable for heavy-duty applications and their open barrel design allows for minimal contact with the pins in the barrel and the root of the sprocket.
chain

Linear chain

CZPT is an important part of linear drive technology. This type of chain is capable of delivering real power in tight spaces. Typically, loads are moved by pulling or pushing. CZPT can perform both types of movements. They can push and pull additional loads. This type of chain can also be wound and stored in the magazine. It is a popular choice for small machine tools and many other uses.
Unlike traditional mechanical chains, CZPT uses a push-pull strategy to move heavy objects. It is a rigid locking design that prevents kinking and allows the chain to transmit force without bending. The CZPT is an excellent choice for moving large loads and is particularly versatile in power transmission. However, CZPT is more expensive than traditional drive chain options.
The service life of a linear chain depends on its design, material type and size. You may want to buy a good quality chain, but it’s not necessary in all cases. While superior quality can extend the life of the chain, it may not be necessary for low-speed drives or very light shock loads. If you’re not dealing with high-velocity shock loads, you probably don’t need features like oil reservoirs or bushing grooves.
The size of the drive sprocket can have a major impact on the overall life of the linear chain. It determines how fast the chain can go and how much horsepower it can produce. An 11-tooth chain will hit about half its rated speed, but only about 30 percent of its rated horsepower. You can extend the life of your linear chain by choosing a drive sprocket with a higher number of teeth. It is best to choose a drive sprocket with a high number of teeth, but make sure the number of teeth is even. This will ensure that your chain wear is evenly distributed.

China 25*38 Mtk Series Open Type Reinforced Nylon Cable Drag Chain     conveyor roller chainChina 25*38 Mtk Series Open Type Reinforced Nylon Cable Drag Chain     conveyor roller chain
editor by czh 2023-01-23