Tag Archives: modular chains conveyor

China supplier Plastic Conveyor Flat Top Chains Plastic Tabletop Modular Belt Chains

Product Description

Plastic conveyor flat top chains plastic tabletop modular belt chains

Advanatges of Plastic modular belts:

(1) Longer service life: More than 10 times’ longer life time compared with traditional conveyor belt, and maintenance free feature, bringing large wealth to you;

(2) Food approved: Food approved materials available, can touch food directly, easy to clean;

(3) Big load capability: the maximum load capacity can up to 1.2tons/square meter.

(4) Perfect application in environment with temperature range from -40 to 260 celsius degree: Freezing and drying.

Application of modular belt:

Food Industry: Meat (beef & pork), Poultry, Sea Food, Bakery, Snack Food (pretzels, potato chips, tortilla chips), Fruit & vegetables 
 

Non-food Industry: Automotive, Tire manufacturing, Packaging, Printing/Paper, Postal, Corrugates cardboard, Can manufacturing, PET manufacturing and Textile

 

Detailed Photos

More modular belt type, please feel free to contact me, thank you!
 

Installation Instructions

why choose us

Engineer Case

FAQ

1. For providing exact quote and solution, what’s needed?

(1) What product will the machine convey?
(2) What’s your production capacity?
(3) How about the frame material, 304 stainless steel or carbon steel?
(4) Do you need fixed speed or adjustable speed?

2. What’s the delivery time?

For standard machine, it takes about 25-35 days for production, and for customized projects need to be negotiated.

3. What about the installation and commission?

We will provide manual and video to show you how to install the machine. If needed, we can also ask our engineer to buyer’s factory to install the machine and train the workers there. But the buyer should pay for the round-ticket, visa charge, food and accommodation.

4. What about after-sales service?

The machine have 1 year warranty and lifelong technical support. We will offer the broken spare parts for free within Warranty period.

 

Type: Modular Belt
Material: Plastic
Inside Material: POM
Feature: Wear-Resistant
Tensile Strength: Strong
Length: Customized
Samples:
US$ 20/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic conveyor chain

Are there any noise or vibration reduction benefits to using plastic conveyor chains?

Yes, using plastic conveyor chains can offer significant noise and vibration reduction benefits compared to metal chains. The properties of plastic materials, such as their low friction coefficient and dampening characteristics, contribute to reduced noise levels and vibration during operation.

When plastic conveyor chains move along the conveyor system, they generate less friction against components like guides and sprockets compared to metal chains. This reduced friction leads to quieter operation and helps minimize noise pollution in the workplace.

Additionally, the inherent dampening properties of plastic materials can absorb vibrations generated during the conveying process. This vibration reduction can result in a smoother operation of the conveyor system, reducing wear and tear on components and potentially extending the lifespan of the chain and other conveyor components.

The noise and vibration reduction benefits make plastic conveyor chains particularly suitable for industries and applications where noise control is essential, such as in food processing, pharmaceuticals, and cleanroom environments.

plastic conveyor chain

How do I calculate the required chain pitch and sprocket dimensions for my application?

Calculating the required chain pitch and sprocket dimensions for your application involves the following steps:

  1. Determine the Power Transmission Requirements: Identify the power transmission requirements of your application, such as the speed and torque needed to drive the conveyor or machinery.
  2. Calculate the Chain Speed: Determine the desired chain speed in feet per minute (FPM) or meters per minute (MPM).
  3. Calculate the Required Number of Teeth on the Sprocket: Use the formula:
    Number of Teeth on Sprocket = (Chain Speed × Desired Chain Pitch) / (π × Sprocket RPM)
  4. Select the Chain Pitch: Based on the power transmission requirements and the calculated number of teeth on the sprocket, select the appropriate chain pitch from the available options.
  5. Determine the Sprocket Diameter: Use the formula:
    Sprocket Diameter = (Number of Teeth on Sprocket × Chain Pitch) / π
  6. Check for Interference: Ensure that the selected sprocket dimensions and chain pitch do not cause any interference with other components or the machine’s structure.

It’s essential to consider the application’s specific requirements, such as the load, operating conditions, and environmental factors, while calculating the chain pitch and sprocket dimensions. Additionally, consult with a knowledgeable engineer or manufacturer to ensure the selected chain and sprocket combination is suitable for your application and provides reliable and efficient power transmission.

plastic conveyor chain

Advantages of Using Plastic Conveyor Chains in Industrial Applications

Plastic conveyor chains offer numerous advantages in various industrial applications, making them a popular choice for specific requirements. Some of the key advantages include:

1. Lightweight and Flexible:

– Plastic chains are much lighter than metal chains, which reduces the overall weight of the conveyor system and eases handling and installation.

– The flexibility of plastic chains allows for easier routing around corners and curves, making them suitable for applications with complex conveyor layouts.

2. Corrosion Resistance:

– Plastic chains are highly resistant to corrosion, making them ideal for industries where exposure to moisture or chemicals is common, such as food processing and pharmaceuticals.

– Their corrosion resistance extends the lifespan of the chains and reduces the need for frequent maintenance or replacements.

3. Reduced Noise Levels:

– Plastic chains produce less noise during operation compared to metal chains, contributing to a quieter and more comfortable working environment.

– This advantage is particularly beneficial in industries that prioritize noise reduction and employee well-being.

4. Non-Magnetic and Non-Conductive:

– Plastic chains are non-magnetic and non-conductive, making them suitable for applications in electronics manufacturing and other industries where these properties are crucial.

– Their non-conductive nature prevents the risk of electrical interference or damage to sensitive electronic components.

5. Clean and Hygienic:

– Plastic chains are easy to clean and maintain, making them suitable for industries with strict hygiene standards, such as food and beverage processing.

– Their smooth surface reduces the likelihood of debris accumulation and bacterial growth.

6. Cost-Effective:

– Plastic conveyor chains are often more cost-effective than metal chains, providing a cost-efficient solution for various industrial applications.

– Their lower maintenance requirements and longer lifespan contribute to overall cost savings over time.

7. High Load Capacity:

– Despite their lightweight nature, modern plastic chains are designed to handle high loads and tough industrial conditions.

– They can withstand heavy-duty applications without compromising performance.

Overall, plastic conveyor chains offer a range of benefits in industrial applications, providing a reliable, durable, and cost-effective solution for conveying and material handling needs.

China supplier Plastic Conveyor Flat Top Chains Plastic Tabletop Modular Belt Chains  China supplier Plastic Conveyor Flat Top Chains Plastic Tabletop Modular Belt Chains
editor by CX 2023-09-13

China manufacturer Plastic Conveyor Flat Top Chains Plastic Tabletop Modular Belt Chains

Product Description

Plastic conveyor flat top chains plastic tabletop modular belt chains

Advanatges of Plastic modular belts:

(1) Longer service life: More than 10 times’ longer life time compared with traditional conveyor belt, and maintenance free feature, bringing large wealth to you;

(2) Food approved: Food approved materials available, can touch food directly, easy to clean;

(3) Big load capability: the maximum load capacity can up to 1.2tons/square meter.

(4) Perfect application in environment with temperature range from -40 to 260 celsius degree: Freezing and drying.

Application of modular belt:

Food Industry: Meat (beef & pork), Poultry, Sea Food, Bakery, Snack Food (pretzels, potato chips, tortilla chips), Fruit & vegetables 
 

Non-food Industry: Automotive, Tire manufacturing, Packaging, Printing/Paper, Postal, Corrugates cardboard, Can manufacturing, PET manufacturing and Textile

 

Detailed Photos

More modular belt type, please feel free to contact me, thank you!
 

Installation Instructions

why choose us

Engineer Case

FAQ

1. For providing exact quote and solution, what’s needed?

(1) What product will the machine convey?
(2) What’s your production capacity?
(3) How about the frame material, 304 stainless steel or carbon steel?
(4) Do you need fixed speed or adjustable speed?

2. What’s the delivery time?

For standard machine, it takes about 25-35 days for production, and for customized projects need to be negotiated.

3. What about the installation and commission?

We will provide manual and video to show you how to install the machine. If needed, we can also ask our engineer to buyer’s factory to install the machine and train the workers there. But the buyer should pay for the round-ticket, visa charge, food and accommodation.

4. What about after-sales service?

The machine have 1 year warranty and lifelong technical support. We will offer the broken spare parts for free within Warranty period.

 

Type: Modular Belt
Material: Plastic
Inside Material: POM
Feature: Wear-Resistant
Tensile Strength: Strong
Length: Customized
Samples:
US$ 20/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic conveyor chain

Are there any noise or vibration reduction benefits to using plastic conveyor chains?

Yes, using plastic conveyor chains can offer significant noise and vibration reduction benefits compared to metal chains. The properties of plastic materials, such as their low friction coefficient and dampening characteristics, contribute to reduced noise levels and vibration during operation.

When plastic conveyor chains move along the conveyor system, they generate less friction against components like guides and sprockets compared to metal chains. This reduced friction leads to quieter operation and helps minimize noise pollution in the workplace.

Additionally, the inherent dampening properties of plastic materials can absorb vibrations generated during the conveying process. This vibration reduction can result in a smoother operation of the conveyor system, reducing wear and tear on components and potentially extending the lifespan of the chain and other conveyor components.

The noise and vibration reduction benefits make plastic conveyor chains particularly suitable for industries and applications where noise control is essential, such as in food processing, pharmaceuticals, and cleanroom environments.

plastic conveyor chain

Can plastic conveyor chains be used in food processing or pharmaceutical industries?

Yes, plastic conveyor chains can be used in food processing and pharmaceutical industries. In these industries, there are specific requirements and regulations to ensure product safety, hygiene, and cleanliness. Plastic conveyor chains offer several advantages that make them suitable for these applications:

  • Corrosion Resistance: Plastic chains are less prone to corrosion, making them ideal for environments where frequent cleaning and exposure to water or cleaning agents are necessary to maintain hygiene standards.
  • Chemical Resistance: Plastic chains are resistant to various chemicals, which is essential in pharmaceutical applications where certain cleaning agents or substances may be used to sanitize equipment.
  • Non-Toxicity: High-quality plastic conveyor chains are made from food-grade materials and are non-toxic, ensuring they do not contaminate food or pharmaceutical products during the conveying process.
  • Smooth Surface: Plastic chains often have a smooth surface, preventing the accumulation of debris or contaminants and allowing for easier cleaning and sanitation.
  • Low Noise: Plastic chains produce less noise during operation, which can be advantageous in environments where noise reduction is essential for worker comfort and safety.
  • Easy Maintenance: Plastic chains generally require less maintenance than metal chains, reducing downtime and ensuring consistent operation in critical production processes.

However, it’s essential to select the appropriate plastic material and design that meets the specific requirements of each application. Additionally, regular inspections, cleaning, and maintenance are crucial to ensure that the plastic conveyor chains continue to meet the necessary hygiene and safety standards in these industries.

plastic conveyor chain

How can I ensure proper lubrication and maintenance for my plastic conveyor chain?

Proper lubrication and maintenance are essential for ensuring the optimal performance and longevity of plastic conveyor chains. Here are some guidelines to follow:

1. **Use the Right Lubricant:** Choose a lubricant specifically designed for plastic chains to avoid damage and ensure effective lubrication. Avoid using lubricants that contain solvents or petroleum-based ingredients that can degrade the plastic material.

2. **Apply Lubricant Correctly:** Apply the lubricant sparingly and evenly to the chain. Too much lubrication can attract dust and debris, leading to increased wear and potential chain slippage. Follow the manufacturer’s recommendations regarding lubricant type and application frequency.

3. **Regular Cleaning:** Keep the chain clean to prevent the buildup of dirt and debris. Regularly remove any contaminants that can cause friction and wear on the chain. Use a gentle cleaning solution compatible with the plastic material to avoid degradation.

4. **Inspect for Wear:** Regularly inspect the conveyor chain for signs of wear, elongation, or damage. Replace any worn-out or damaged sections promptly to prevent further issues and maintain proper functioning.

5. **Check Tension:** Ensure the chain’s tension is within the recommended range. Too much tension can cause premature wear, while too little tension may lead to chain slippage. Follow the manufacturer’s guidelines for proper tensioning.

6. **Temperature Considerations:** Be mindful of the operating temperature range of the lubricant and plastic chain. Extreme temperatures can affect lubricant effectiveness and chain performance.

7. **Avoid Contamination:** Prevent the conveyor chain from coming into contact with chemicals, solvents, or abrasive materials that can degrade the plastic material.

8. **Regular Maintenance Schedule:** Establish a routine maintenance schedule to ensure timely lubrication, cleaning, and inspections. Proper maintenance will help identify potential issues early and prevent costly breakdowns or downtime.

9. **Follow Manufacturer’s Guidelines:** Always refer to the manufacturer’s maintenance guidelines and recommendations for your specific conveyor chain model. They know their products best and can provide valuable insights for proper care.

By following these guidelines and taking proactive measures to maintain your plastic conveyor chain, you can ensure its smooth operation, extend its lifespan, and reduce the risk of unexpected failures or disruptions in your material handling process.

China manufacturer Plastic Conveyor Flat Top Chains Plastic Tabletop Modular Belt Chains  China manufacturer Plastic Conveyor Flat Top Chains Plastic Tabletop Modular Belt Chains
editor by CX 2023-08-17

China Professional Hot Pitch 142/150/160/200/250 High Precion Wanxin/Customized Hubei Plastic Modular Chains for Conveyors Welded Conveyor Chain

Product Description

MODEL P T t h H b d
S16 100 30 15 27 8 16 14
P102-W385 102 30 13 27 9 14 14
RUS270 123 50 24 46 16 25 20  20.5
Z20 125 50 24 48 15 26 20
P140 140 78 31 50 19 32 25
Z30 142 64 28.5 50 18 30.5 25
150 150 38 18 40 10 20 18
P155 155 79 39.5 63.5 36 40.5 30
Z25 160 58 28 55 18 30 25
YD310 200 43 20 47 12 22 20
A-3634 216 64 26 72 20 28.5 35
X63 250 60 28 70 20 30 25
P260 260 72 32 75 20 34 32

         ZheJiang CZPT Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
        Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
       Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
       ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.
FAQ

Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.

Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.

Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.

Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.

Material: Alloy
Structure: Roller Chain
Surface Treatment: Electroplating
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Warranty: 12 Months Warranty
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic conveyor chain

How can I identify signs of wear or damage on my plastic conveyor chain and when to replace it?

Identifying signs of wear or damage on a plastic conveyor chain is crucial to maintain the chain’s performance and prevent unexpected breakdowns. Here are some common indicators to look for:

  • 1. Chain Elongation: Measure the chain’s pitch over a certain distance. If the pitch has elongated significantly beyond its original specification, it indicates chain stretch and wear.
  • 2. Cracks or Fractures: Inspect the chain links and components for any visible cracks or fractures. Cracks can weaken the chain’s integrity and lead to failure.
  • 3. Wear on Link Joints: Check for signs of wear at the link joints. Excessive wear can cause the chain to become loose and affect its overall performance.
  • 4. Deformed Links: Look for any deformed or misshapen links, as this can be a sign of stress or fatigue on the chain.
  • 5. Faded Color: If the chain is colored, a faded or discolored appearance may indicate degradation due to environmental factors or chemical exposure.
  • 6. Uneven Tension: Ensure that the chain’s tension is even across all sections. Uneven tension may indicate misalignment or uneven wear.
  • 7. Excessive Noise: Unusual noise during operation can be a sign of wear or misalignment in the chain.
  • 8. Reduced Performance: If the conveyor system is experiencing reduced throughput or inefficiency, it may be due to a worn-out chain.

Regular inspection and maintenance are essential to catch these signs early. If any of the above issues are identified, it may be time to replace the plastic conveyor chain. Additionally, following the manufacturer’s recommended maintenance schedule and operating guidelines will help extend the chain’s lifespan and ensure smooth operation.

plastic conveyor chain

What are the environmental benefits of choosing plastic conveyor chains over other materials?

Opting for plastic conveyor chains over other materials can offer several environmental benefits:

  • Recyclability: Many plastic conveyor chains are made from recyclable materials, making them a sustainable choice. At the end of their service life, these chains can be recycled and repurposed, reducing the demand for new raw materials and minimizing waste.
  • Energy Efficiency: Plastic chains generally have lower friction compared to metal chains, which means they require less power to operate. This reduced friction can lead to energy savings, contributing to a more energy-efficient conveyor system.
  • Reduced Lubrication: Some plastic conveyor chains are designed to be self-lubricating or require less frequent lubrication. This not only reduces maintenance needs but also decreases the use of lubricants, which can be environmentally harmful if not properly managed.
  • Chemical Resistance: Plastic chains are often more resistant to chemicals, moisture, and other corrosive substances, reducing the risk of contamination and minimizing the need for harsh chemicals in cleaning processes.
  • Lightweight: Plastic chains are generally lighter than metal chains, which can result in lower transportation and handling emissions during manufacturing and installation.
  • Noise Reduction: As mentioned earlier, the noise reduction benefits of plastic chains can contribute to a quieter working environment, reducing noise pollution in surrounding areas.

By considering the environmental impact of material choices, businesses can move towards more sustainable practices and reduce their overall ecological footprint.

plastic conveyor chain

Comparison of Plastic Conveyor Chains and Metal Chains in Terms of Durability and Maintenance

Plastic conveyor chains and metal chains differ in terms of durability and maintenance requirements. Here’s a detailed comparison:

Durability:

– Metal Chains: Metal chains, such as stainless steel or carbon steel chains, are generally more durable and can withstand heavy loads, high temperatures, and abrasive environments. They are suitable for demanding industrial applications and offer a long service life.

– Plastic Chains: Plastic chains are durable but may have limitations in extreme conditions. While they are corrosion-resistant and suitable for damp environments, they might not handle the same level of heavy-duty use as metal chains. However, advancements in plastic chain technology have led to the development of more robust plastic chains that can handle challenging applications effectively.

Maintenance:

– Metal Chains: Metal chains typically require more maintenance than plastic chains. They are susceptible to corrosion and rust, especially in harsh environments. Regular lubrication is often necessary to ensure smooth operation and prevent wear. Additionally, metal chains may generate more noise during operation, requiring periodic checks and adjustments.

– Plastic Chains: Plastic chains are relatively low maintenance compared to metal chains. They do not rust or corrode, reducing the need for lubrication. Their smooth surface and lightweight design also contribute to less wear and tear on conveyor components. Additionally, the reduced noise levels of plastic chains result in less wear and vibration, further extending their service life.

Summary:

In summary, metal chains offer superior durability and are better suited for heavy-duty applications and harsh environments. However, they require more maintenance to prevent corrosion and ensure smooth operation. On the other hand, plastic chains provide excellent corrosion resistance and reduced maintenance needs. They are ideal for applications where noise reduction, hygiene, and resistance to chemicals are crucial factors.

The choice between plastic conveyor chains and metal chains depends on the specific industrial application, environmental conditions, load requirements, and maintenance preferences.

China Professional Hot Pitch 142/150/160/200/250 High Precion Wanxin/Customized Hubei Plastic Modular Chains for Conveyors Welded Conveyor Chain  China Professional Hot Pitch 142/150/160/200/250 High Precion Wanxin/Customized Hubei Plastic Modular Chains for Conveyors Welded Conveyor Chain
editor by CX 2023-08-11