Plastic conveyor flat top chains plastic tabletop modular belt chains
Advanatges of Plastic modular belts:
(1) Longer service life: More than 10 times’ longer life time compared with traditional conveyor belt, and maintenance free feature, bringing large wealth to you;
(2) Food approved: Food approved materials available, can touch food directly, easy to clean;
(3) Big load capability: the maximum load capacity can up to 1.2tons/square meter.
(4) Perfect application in environment with temperature range from -40 to 260 celsius degree: Freezing and drying.
Application of modular belt:
Food Industry: Meat (beef & pork), Poultry, Sea Food, Bakery, Snack Food (pretzels, potato chips, tortilla chips), Fruit & vegetables
Non-food Industry: Automotive, Tire manufacturing, Packaging, Printing/Paper, Postal, Corrugates cardboard, Can manufacturing, PET manufacturing and Textile
More modular belt type, please feel free to contact me, thank you!
why choose us
1. For providing exact quote and solution, what’s needed?
(1) What product will the machine convey?
(2) What’s your production capacity?
(3) How about the frame material, 304 stainless steel or carbon steel?
(4) Do you need fixed speed or adjustable speed?
2. What’s the delivery time?
For standard machine, it takes about 25-35 days for production, and for customized projects need to be negotiated.
3. What about the installation and commission?
We will provide manual and video to show you how to install the machine. If needed, we can also ask our engineer to buyer’s factory to install the machine and train the workers there. But the buyer should pay for the round-ticket, visa charge, food and accommodation.
4. What about after-sales service?
The machine have 1 year warranty and lifelong technical support. We will offer the broken spare parts for free within Warranty period.
Are there any noise or vibration reduction benefits to using plastic conveyor chains?
Yes, using plastic conveyor chains can offer significant noise and vibration reduction benefits compared to metal chains. The properties of plastic materials, such as their low friction coefficient and dampening characteristics, contribute to reduced noise levels and vibration during operation.
When plastic conveyor chains move along the conveyor system, they generate less friction against components like guides and sprockets compared to metal chains. This reduced friction leads to quieter operation and helps minimize noise pollution in the workplace.
Additionally, the inherent dampening properties of plastic materials can absorb vibrations generated during the conveying process. This vibration reduction can result in a smoother operation of the conveyor system, reducing wear and tear on components and potentially extending the lifespan of the chain and other conveyor components.
The noise and vibration reduction benefits make plastic conveyor chains particularly suitable for industries and applications where noise control is essential, such as in food processing, pharmaceuticals, and cleanroom environments.
How do I calculate the required chain pitch and sprocket dimensions for my application?
Calculating the required chain pitch and sprocket dimensions for your application involves the following steps:
- Determine the Power Transmission Requirements: Identify the power transmission requirements of your application, such as the speed and torque needed to drive the conveyor or machinery.
- Calculate the Chain Speed: Determine the desired chain speed in feet per minute (FPM) or meters per minute (MPM).
- Calculate the Required Number of Teeth on the Sprocket: Use the formula:
Number of Teeth on Sprocket = (Chain Speed × Desired Chain Pitch) / (π × Sprocket RPM)
- Select the Chain Pitch: Based on the power transmission requirements and the calculated number of teeth on the sprocket, select the appropriate chain pitch from the available options.
- Determine the Sprocket Diameter: Use the formula:
Sprocket Diameter = (Number of Teeth on Sprocket × Chain Pitch) / π
- Check for Interference: Ensure that the selected sprocket dimensions and chain pitch do not cause any interference with other components or the machine’s structure.
It’s essential to consider the application’s specific requirements, such as the load, operating conditions, and environmental factors, while calculating the chain pitch and sprocket dimensions. Additionally, consult with a knowledgeable engineer or manufacturer to ensure the selected chain and sprocket combination is suitable for your application and provides reliable and efficient power transmission.
Advantages of Using Plastic Conveyor Chains in Industrial Applications
Plastic conveyor chains offer numerous advantages in various industrial applications, making them a popular choice for specific requirements. Some of the key advantages include:
1. Lightweight and Flexible:
– Plastic chains are much lighter than metal chains, which reduces the overall weight of the conveyor system and eases handling and installation.
– The flexibility of plastic chains allows for easier routing around corners and curves, making them suitable for applications with complex conveyor layouts.
2. Corrosion Resistance:
– Plastic chains are highly resistant to corrosion, making them ideal for industries where exposure to moisture or chemicals is common, such as food processing and pharmaceuticals.
– Their corrosion resistance extends the lifespan of the chains and reduces the need for frequent maintenance or replacements.
3. Reduced Noise Levels:
– Plastic chains produce less noise during operation compared to metal chains, contributing to a quieter and more comfortable working environment.
– This advantage is particularly beneficial in industries that prioritize noise reduction and employee well-being.
4. Non-Magnetic and Non-Conductive:
– Plastic chains are non-magnetic and non-conductive, making them suitable for applications in electronics manufacturing and other industries where these properties are crucial.
– Their non-conductive nature prevents the risk of electrical interference or damage to sensitive electronic components.
5. Clean and Hygienic:
– Plastic chains are easy to clean and maintain, making them suitable for industries with strict hygiene standards, such as food and beverage processing.
– Their smooth surface reduces the likelihood of debris accumulation and bacterial growth.
– Plastic conveyor chains are often more cost-effective than metal chains, providing a cost-efficient solution for various industrial applications.
– Their lower maintenance requirements and longer lifespan contribute to overall cost savings over time.
7. High Load Capacity:
– Despite their lightweight nature, modern plastic chains are designed to handle high loads and tough industrial conditions.
– They can withstand heavy-duty applications without compromising performance.
Overall, plastic conveyor chains offer a range of benefits in industrial applications, providing a reliable, durable, and cost-effective solution for conveying and material handling needs.
editor by CX 2023-09-13