Product Description
High Precision Car Plants Cement Works Material Handling Redler Plastic Drag British Standard Roller Stainless Steel Conveyor Chain
Application of Stainless Steel Conveyor Chain
Stainless steel conveyor chains find application in several industries where durability, corrosion resistance, and hygiene are crucial. Here are some typical applications of stainless steel conveyor chains:
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Food Processing: Stainless steel conveyor chains are extensively used in the food processing industry. They are ideal for conveying food products, such as meat, poultry, seafood, baked goods, and dairy, as they meet stringent hygiene standards. Stainless steel chains are corrosion-resistant, easy to clean, and can withstand frequent washdowns and exposure to cleaning agents.
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Beverage Production: Stainless steel conveyor chains are employed in the beverage industry for conveying bottles, cans, and containers. They resist the corrosive effects of liquids, including water, juices, soft drinks, beer, and wine. Stainless steel chains ensure smooth and reliable operation in high-speed production lines.
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Pharmaceutical and Medical Industries: Stainless steel conveyor chains are used in pharmaceutical and medical applications where cleanliness, sterility, and chemical resistance are vital. They convey medications, vials, syringes, and medical devices. Stainless steel chains can withstand frequent sanitization processes and maintain product integrity.
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Packaging and Material Handling: Stainless steel conveyor chains are utilized in packaging and material handling systems. They efficiently transport packages, boxes, containers, and other materials in logistics, e-commerce, and distribution centers. Their durability, strength, and resistance to abrasion ensure reliable operation and longevity.
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Automotive Manufacturing: Stainless steel conveyor chains are employed in automotive manufacturing plants to convey components during assembly. They can handle heavy loads and withstand the harsh operating conditions of automotive production lines.
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Electronics and Semiconductor Industry: Stainless steel conveyor chains are used in the electronics and semiconductor industry for handling delicate components. These chains offer electrostatic discharge (ESD) protection, preventing damage to sensitive electronic parts during transport.
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Chemical Processing: Stainless steel conveyor chains are employed in chemical processing plants where exposure to corrosive chemicals is everyday. They are resistant to chemical corrosion and can withstand harsh environments, making them suitable for conveying chemical products and raw materials.
We also provide sprockets.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
Are there any safety considerations unique to using plastic conveyor chains?
Yes, when using plastic conveyor chains, there are some safety considerations that differ from traditional metal chains:
1. **Load Capacity:** Plastic chains have lower load-bearing capacities compared to their metal counterparts. It’s essential to avoid overloading the chain to prevent potential failure and accidents.
2. **Operating Temperature:** Plastic chains have temperature limitations, and they may not be suitable for high-temperature applications. Exceeding the recommended temperature range can lead to chain deformation or breakage.
3. **Chemical Resistance:** While plastic chains can offer good chemical resistance, they may not withstand certain aggressive chemicals or solvents. Make sure the chain material is compatible with the substances present in your application.
4. **Abrasion and Wear:** Plastic chains are more susceptible to wear and abrasion compared to metal chains. Regular inspections and maintenance are necessary to identify signs of wear and replace the chain when needed.
5. **Impact Resistance:** Plastic chains may have lower impact resistance compared to metal chains, making them more vulnerable to damage from sudden impacts or heavy loads dropping on the chain.
6. **UV Stability:** If the conveyor operates outdoors or in environments with UV exposure, choose UV-stabilized plastic chains to prevent degradation from sunlight exposure.
7. **Static Electricity:** In certain applications, plastic chains can generate static electricity. Take appropriate measures to dissipate static charges to avoid safety hazards.
8. **Proper Installation:** Ensure correct installation following the manufacturer’s guidelines and recommendations. Improper installation can lead to chain misalignment and premature failure.
9. **Regular Inspections:** Implement a regular inspection schedule to detect any signs of wear, deformation, or damage to the plastic chain. Promptly replace any worn or damaged parts to maintain safe operation.
10. **Training and Awareness:** Provide proper training to personnel working with plastic conveyor chains, including safety protocols and best practices. Create awareness of the specific safety considerations associated with plastic chains.
By understanding and addressing these safety considerations, you can ensure the safe and reliable use of plastic conveyor chains in your material handling applications.
What is the process for recycling plastic conveyor chains at the end of their life cycle?
At the end of their life cycle, plastic conveyor chains can be recycled through a process that involves the following steps:
- Collection: Collect used or worn-out plastic conveyor chains from the industrial facilities or end-users.
- Sorting: Sort the collected conveyor chains based on their material composition and type of plastic used. Different types of plastics may have varying recycling processes.
- Shredding: The sorted plastic conveyor chains are shredded into smaller pieces to prepare them for further processing.
- Washing: The shredded plastic pieces are thoroughly washed to remove any contaminants, dirt, or debris.
- Melting: The cleaned plastic pieces are melted down to form pellets or granules, depending on the recycling process used.
- Extrusion: The melted plastic material is then extruded into various shapes or forms to create new products or materials.
- Manufacturing: The recycled plastic material can be used to produce various products, such as new plastic conveyor chains, plastic components, or other plastic items.
- Reuse or Resale: Some recycled plastic conveyor chains may be refurbished and sold as second-hand or reconditioned items if they meet certain quality standards.
The recycling process helps to reduce waste, conserve natural resources, and minimize the environmental impact associated with disposing of plastic conveyor chains in landfills. Recycling plastic conveyor chains also supports a more sustainable and circular economy by giving used materials new life and reducing the demand for virgin plastic production.
Are there any specific weight or load limitations for plastic conveyor chains?
Yes, plastic conveyor chains do have weight and load limitations that users should be aware of to ensure safe and efficient operation. The load capacity of plastic conveyor chains depends on several factors, including the type of plastic material used, the chain’s design, and its construction.
While plastic chains are durable and can handle a wide range of material handling applications, they typically have lower load capacities compared to their metal counterparts. The load capacity of a plastic conveyor chain is usually specified by the manufacturer and can vary depending on the chain’s pitch, width, and thickness.
When selecting a plastic conveyor chain for a specific application, it is essential to consider the weight of the conveyed materials and the maximum load the chain will be subjected to during operation. Exceeding the recommended load capacity of the plastic chain can lead to premature wear, stretching, and potential chain failure, compromising the conveyor system’s performance and safety.
Manufacturers of plastic conveyor chains provide load capacity charts and guidelines to help users determine the appropriate chain size and type for their specific material handling needs. It is crucial to follow these guidelines and choose the right chain that can safely accommodate the anticipated loads within the specified weight limitations.
Regular inspection and maintenance of the plastic conveyor chains are also essential to identify any signs of wear or fatigue that might impact their load-carrying capabilities. Properly maintained plastic chains can offer reliable and efficient performance while ensuring safe material handling operations in various industries.
editor by CX 2024-05-02
China high quality Agricultural Drive Stainless Steel Plastic Drag Drop Forged Pintle Welded Silent Roller Conveyor Chain
Product Description
Product Description
| Customized support | OEM, ODM |
| Product name: | 16B-3 Roller Chain |
| Pitch: | 25.4 mm |
| Color: | Original steel color |
| Row: | triple row |
| Standard: | ISO/DIN |
| Application: | Machinery Parts |
| Chain type: | roller chain |
Packaging & Shipping
Company Profile
UIB bearing we supply professional technical support and good sales communication to satisfy users. Through years of accumulation,
our company has built a supplier system that can be mastered by ourselves.
By integrating resources, we can provide users with the Ultra ideal bearing solutions in the shortest time. Through resource integration, the inventory is given to the most neededcustomers in the fastest time, and the customer’s demand is met as quickly as possible.
Through the rational allocation ofresources, customers can get the best bearing solution with the least amount of money. Through resources and management, smallbatch orders can be accepted, saving costs and reducing capital pressure for customers’ purchases.
Provide an efficient solution:after we fully understand the customer’s needs and the quality requirements of the environment for the bearing. We will inform thecustomer of the model, the order quantity, the material used, the price, the accuracy level, etc.
Our business philosophy: win-wincooperation and sustainable development.
Our efforts: to provide customers with the Ultra Ideal Bearing solutions. Currently, our hot products include ball bearings, roller bearings, agriculture bearings, wheel bearings, truck trailer axle bearings, auto parts, construction equipment and agriculture machinery parts.
We have got valuable certifications like IATF 16949:2016 under the top strict evaluation from the authority. Truck trailer axle bearing and automotive bearing we can do OEM serivce & after sales market quite capable.
We have been cooperating with equipment manufacturer in Agriculture machine, Air compressor, Automotive
industry, Motorcycle industry, etc. We are willing to built business relation with you and do hope can do cooperation with new
business chance. At the same time, according to our inventory spot resources, we are willing to help bearing dealers by providing
faster and more comprehensive services.
FAQ
1. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
2.what can you buy from us?
Auto Bearing,Bushing,Bearing Housing,Taper Roller Bearing,Auto Spare Parts,roller chain
3. why should you buy from us not from other suppliers?
One stop bearing and mechanical customized parts,
Designed bearing,
OEM ODM bearing service
UIB provides Ultra Ideal Bearing
Small quantity order available
Factory price offer
4. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery;
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Chrome Plating |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 8.8/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are plastic conveyor chains resistant to chemicals and corrosive substances?
Plastic conveyor chains are generally resistant to a wide range of chemicals and corrosive substances. The level of resistance depends on the specific type of plastic material used in the chain’s construction. Some common plastics used for conveyor chains, such as polyethylene (PE), polypropylene (PP), and acetal (POM), offer good resistance to various chemicals and acids.
However, it is essential to note that not all plastics have the same level of chemical resistance. Some aggressive chemicals or solvents may still affect certain plastic materials, leading to degradation or weakening of the chain over time. Therefore, it is crucial to consult the manufacturer’s specifications and guidelines to ensure the plastic conveyor chain’s compatibility with the specific chemicals present in the operating environment.
In highly corrosive environments, it may be beneficial to consider plastic conveyor chains made from more chemically resistant materials or to explore alternative options, such as stainless steel conveyor chains, which provide excellent corrosion resistance.
Regular maintenance and inspection of plastic conveyor chains are also essential to identify any signs of chemical-induced wear or degradation and to replace the chain when necessary, ensuring optimal performance and longevity.
What are the environmental benefits of choosing plastic conveyor chains over other materials?
Opting for plastic conveyor chains over other materials can offer several environmental benefits:
- Recyclability: Many plastic conveyor chains are made from recyclable materials, making them a sustainable choice. At the end of their service life, these chains can be recycled and repurposed, reducing the demand for new raw materials and minimizing waste.
- Energy Efficiency: Plastic chains generally have lower friction compared to metal chains, which means they require less power to operate. This reduced friction can lead to energy savings, contributing to a more energy-efficient conveyor system.
- Reduced Lubrication: Some plastic conveyor chains are designed to be self-lubricating or require less frequent lubrication. This not only reduces maintenance needs but also decreases the use of lubricants, which can be environmentally harmful if not properly managed.
- Chemical Resistance: Plastic chains are often more resistant to chemicals, moisture, and other corrosive substances, reducing the risk of contamination and minimizing the need for harsh chemicals in cleaning processes.
- Lightweight: Plastic chains are generally lighter than metal chains, which can result in lower transportation and handling emissions during manufacturing and installation.
- Noise Reduction: As mentioned earlier, the noise reduction benefits of plastic chains can contribute to a quieter working environment, reducing noise pollution in surrounding areas.
By considering the environmental impact of material choices, businesses can move towards more sustainable practices and reduce their overall ecological footprint.
Comparison of Plastic Conveyor Chains and Metal Chains in Terms of Durability and Maintenance
Plastic conveyor chains and metal chains differ in terms of durability and maintenance requirements. Here’s a detailed comparison:
Durability:
– Metal Chains: Metal chains, such as stainless steel or carbon steel chains, are generally more durable and can withstand heavy loads, high temperatures, and abrasive environments. They are suitable for demanding industrial applications and offer a long service life.
– Plastic Chains: Plastic chains are durable but may have limitations in extreme conditions. While they are corrosion-resistant and suitable for damp environments, they might not handle the same level of heavy-duty use as metal chains. However, advancements in plastic chain technology have led to the development of more robust plastic chains that can handle challenging applications effectively.
Maintenance:
– Metal Chains: Metal chains typically require more maintenance than plastic chains. They are susceptible to corrosion and rust, especially in harsh environments. Regular lubrication is often necessary to ensure smooth operation and prevent wear. Additionally, metal chains may generate more noise during operation, requiring periodic checks and adjustments.
– Plastic Chains: Plastic chains are relatively low maintenance compared to metal chains. They do not rust or corrode, reducing the need for lubrication. Their smooth surface and lightweight design also contribute to less wear and tear on conveyor components. Additionally, the reduced noise levels of plastic chains result in less wear and vibration, further extending their service life.
Summary:
In summary, metal chains offer superior durability and are better suited for heavy-duty applications and harsh environments. However, they require more maintenance to prevent corrosion and ensure smooth operation. On the other hand, plastic chains provide excellent corrosion resistance and reduced maintenance needs. They are ideal for applications where noise reduction, hygiene, and resistance to chemicals are crucial factors.
The choice between plastic conveyor chains and metal chains depends on the specific industrial application, environmental conditions, load requirements, and maintenance preferences.
editor by CX 2024-04-26
China high quality Conveyor Chain Flat Table Top Plate Chains Standard Plastic Good Price Selling High Quanlity Transmission Suppler Metric Chains Stainless Steel Conveyor Chain
Product Description
Conveyor Chain Flat Table Top Plate Chains Standard Plastic Good Price Selling High Quanlity Transmission Suppler Metric Chains Stainless Steel Conveyor Chain
Application of Conveyor Chain
Conveyor chains are used in various industrial applications to move materials from 1 location to another. They consist of a series of links that are connected to form a continuous chain. The chain can be powered by an electric motor or other mechanical means, and is typically used to move heavy or bulky materials. Here are some typical applications of conveyor chains:
1. Manufacturing: Conveyor chains are commonly used in manufacturing applications to move materials from 1 stage of the production process to another. This can include moving raw materials, finished products, or work-in-progress.
2. Mining: Conveyor chains are used in mining applications to move materials such as coal and ore from 1 location to another. They are designed to withstand harsh environmental conditions like dust and high temperatures.
3. Agriculture: Conveyor chains are used in agriculture applications to move grain, feed, and fertilizer materials. They are designed to withstand the harsh conditions of agricultural environments, such as dust, moisture, and environmental exposure.
4. Food processing: Conveyor chains are used in food processing applications to move materials such as ingredients, finished products, and packaging materials. They are designed with hygiene in mind, and are typically made from materials that are resistant to corrosion and can be easily cleaned.
5. Automotive: Conveyor chains are used in automotive applications to move materials such as engines, transmissions, and other components during assembly. They are designed to be durable and reliable, and can be customized to meet the specific needs of different automotive applications.
6. Packaging: Conveyor chains are used in packaging applications to move materials such as boxes, bags, and containers. They are designed to be reliable and precise, and can be customized to meet the specific needs of different packaging applications.
7. Transportation: Conveyor chains are used to move materials such as luggage and cargo in transportation applications. They are designed to be durable and reliable, and can be customized to meet the specific needs of different transportation applications.
In summary, conveyor chains are an essential component in many industrial applications where materials need to be moved from 1 location to another. They are commonly used in manufacturing, mining, agriculture, food processing, automotive, packaging, and transportation applications, and can be customized to meet the specific needs of different industries and applications.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How can I identify signs of wear or damage on my plastic conveyor chain and when to replace it?
Identifying signs of wear or damage on a plastic conveyor chain is crucial to maintain the chain’s performance and prevent unexpected breakdowns. Here are some common indicators to look for:
- 1. Chain Elongation: Measure the chain’s pitch over a certain distance. If the pitch has elongated significantly beyond its original specification, it indicates chain stretch and wear.
- 2. Cracks or Fractures: Inspect the chain links and components for any visible cracks or fractures. Cracks can weaken the chain’s integrity and lead to failure.
- 3. Wear on Link Joints: Check for signs of wear at the link joints. Excessive wear can cause the chain to become loose and affect its overall performance.
- 4. Deformed Links: Look for any deformed or misshapen links, as this can be a sign of stress or fatigue on the chain.
- 5. Faded Color: If the chain is colored, a faded or discolored appearance may indicate degradation due to environmental factors or chemical exposure.
- 6. Uneven Tension: Ensure that the chain’s tension is even across all sections. Uneven tension may indicate misalignment or uneven wear.
- 7. Excessive Noise: Unusual noise during operation can be a sign of wear or misalignment in the chain.
- 8. Reduced Performance: If the conveyor system is experiencing reduced throughput or inefficiency, it may be due to a worn-out chain.
Regular inspection and maintenance are essential to catch these signs early. If any of the above issues are identified, it may be time to replace the plastic conveyor chain. Additionally, following the manufacturer’s recommended maintenance schedule and operating guidelines will help extend the chain’s lifespan and ensure smooth operation.
Are there any specific installation guidelines or best practices for plastic conveyor chains?
Yes, there are specific installation guidelines and best practices that should be followed when installing plastic conveyor chains to ensure optimal performance and longevity:
- Proper Alignment: Ensure that the sprockets are aligned correctly with the plastic conveyor chain to prevent excessive wear and reduce the risk of chain misalignment during operation.
- Tensioning: Properly tension the plastic conveyor chain to the manufacturer’s recommended specifications. Avoid over-tensioning, as it can lead to premature wear and stress on the chain.
- Lubrication: In most cases, plastic conveyor chains do not require lubrication. However, if the manufacturer recommends lubrication, use the appropriate type and amount of lubricant to avoid attracting debris or causing chain slippage.
- Environmental Considerations: Take into account the operating environment and temperature range when selecting plastic conveyor chains. Some plastics may have temperature limitations that need to be considered for specific applications.
- Inspection and Maintenance: Regularly inspect the plastic conveyor chains for signs of wear, damage, or misalignment. Replace any worn or damaged components promptly to avoid chain failure.
- Avoid Overloading: Do not exceed the weight or load capacity recommended by the chain manufacturer to prevent premature failure and potential safety hazards.
- Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s installation and maintenance guidelines for the specific plastic conveyor chain model being used.
By following these installation best practices, you can ensure that the plastic conveyor chains operate smoothly, efficiently, and with reduced risk of downtime or premature wear.
How can I ensure proper lubrication and maintenance for my plastic conveyor chain?
Proper lubrication and maintenance are essential for ensuring the optimal performance and longevity of plastic conveyor chains. Here are some guidelines to follow:
1. **Use the Right Lubricant:** Choose a lubricant specifically designed for plastic chains to avoid damage and ensure effective lubrication. Avoid using lubricants that contain solvents or petroleum-based ingredients that can degrade the plastic material.
2. **Apply Lubricant Correctly:** Apply the lubricant sparingly and evenly to the chain. Too much lubrication can attract dust and debris, leading to increased wear and potential chain slippage. Follow the manufacturer’s recommendations regarding lubricant type and application frequency.
3. **Regular Cleaning:** Keep the chain clean to prevent the buildup of dirt and debris. Regularly remove any contaminants that can cause friction and wear on the chain. Use a gentle cleaning solution compatible with the plastic material to avoid degradation.
4. **Inspect for Wear:** Regularly inspect the conveyor chain for signs of wear, elongation, or damage. Replace any worn-out or damaged sections promptly to prevent further issues and maintain proper functioning.
5. **Check Tension:** Ensure the chain’s tension is within the recommended range. Too much tension can cause premature wear, while too little tension may lead to chain slippage. Follow the manufacturer’s guidelines for proper tensioning.
6. **Temperature Considerations:** Be mindful of the operating temperature range of the lubricant and plastic chain. Extreme temperatures can affect lubricant effectiveness and chain performance.
7. **Avoid Contamination:** Prevent the conveyor chain from coming into contact with chemicals, solvents, or abrasive materials that can degrade the plastic material.
8. **Regular Maintenance Schedule:** Establish a routine maintenance schedule to ensure timely lubrication, cleaning, and inspections. Proper maintenance will help identify potential issues early and prevent costly breakdowns or downtime.
9. **Follow Manufacturer’s Guidelines:** Always refer to the manufacturer’s maintenance guidelines and recommendations for your specific conveyor chain model. They know their products best and can provide valuable insights for proper care.
By following these guidelines and taking proactive measures to maintain your plastic conveyor chain, you can ensure its smooth operation, extend its lifespan, and reduce the risk of unexpected failures or disruptions in your material handling process.
editor by CX 2024-04-03
China best Plastic Turning Conveyor Steel Slat Top Chain (Har881TABFH) Wtih ISO Certificate
Product Description
Plastic Turning Conveyor Steel Slat Top Chain (Har881TABFH) wtih ISO Certificate
| Name | Har881TABFH slat top chains |
| Color | White/Green/Black/Brown/Custom |
| Applicable Industries | Manufacturing Plant, Food & Beverage Factory |
| Condition | New |
| Material | POM/PP/Stainless Steel, Plastic/stainless steel |
| Material Feature | Heat Resistant |
| Structure | Belt Conveyor |
| Place of Origin | ZheJiang ,China |
| Voltage | 110V/220V/380V/Customized |
| Power(W) | 0.4kW – 22kW |
| Dimension(L*W*H) | Customer request |
| Belt material | PP/POM |
| Warranty | 2 Years |
| After-sales Service Provided | Free spare parts |
| Product name | Flexible Chains Conveyor |
| Size | Customer`s Requirement |
| Application | Food/Beverage/Package/logistic industry |
| Power system | Customer`s Requirement |
| Load Capacity | Heavy Duty |
| Business type | Manufacturer |
| Motor | China Standard Motor/SEW |
| Usage | Workshops Continual Conveying |
Advantages of the CHINAMFG products:
1.this products are convenient to assembly and maintain
2.All color could be available
3.this modular conveyor belt can bear High mechanical strength
4.this modular conveyor belt has Excellent product handling performance
5.these modular conveyor belts are wear resistance and Oil Resistant
6.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
7.we can provide good after-sale service.
8.every product can be customized
Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, CHINAMFG is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors.
Ready Meals
Ready meal customers who equip their lines with CHINAMFG Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs
Mu Jia Automation Technology(ZheJiang ) Co, Ltd.
MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some CHINAMFG domestic and overseas enterprises.
Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.
Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.
Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.
Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.
Q4. Does CHINAMFG provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Stainless Steel |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Oil Resistant, Heat Resistant, Wear Resistant |
| Company Type: | Manufacturer |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can plastic conveyor chains withstand extreme temperatures or harsh environmental conditions?
Plastic conveyor chains have certain limitations when it comes to extreme temperatures and harsh environmental conditions:
1. Extreme Temperatures: Most plastic chains have temperature limitations and may not be suitable for applications involving extremely high or low temperatures. High temperatures can cause the chain to deform or lose its structural integrity, while low temperatures can make the plastic brittle and more prone to cracking or breaking.
2. Chemical Exposure: Plastic chains are generally resistant to certain chemicals, but they may not withstand exposure to highly aggressive chemicals or solvents. It’s essential to choose the right plastic material that is compatible with the chemicals present in the environment.
3. UV Exposure: Some plastic chains are UV-stabilized, making them more suitable for outdoor applications where they are exposed to sunlight. However, not all plastic chains have UV resistance, so it’s crucial to check the manufacturer’s specifications.
4. Moisture and Humidity: Plastic chains can perform well in moist and humid environments, but prolonged exposure to moisture can lead to degradation over time. Using chain materials with higher moisture resistance can help mitigate this issue.
5. Abrasion and Wear: In harsh environments with abrasive materials or heavy loads, plastic chains may experience higher rates of wear compared to metal chains. Regular inspections and maintenance are essential to identify signs of wear and replace worn parts as needed.
6. Impact Resistance: While plastic chains can handle moderate impact loads, they may not be as resilient as metal chains in extremely demanding applications with frequent and heavy impacts.
Overall, plastic conveyor chains are suitable for many industrial applications, but it’s crucial to consider the specific environmental conditions and choose the appropriate plastic material to ensure the chain’s optimal performance and longevity.
How do I calculate the required chain pitch and sprocket dimensions for my application?
Calculating the required chain pitch and sprocket dimensions for your application involves the following steps:
- Determine the Power Transmission Requirements: Identify the power transmission requirements of your application, such as the speed and torque needed to drive the conveyor or machinery.
- Calculate the Chain Speed: Determine the desired chain speed in feet per minute (FPM) or meters per minute (MPM).
- Calculate the Required Number of Teeth on the Sprocket: Use the formula:
Number of Teeth on Sprocket = (Chain Speed × Desired Chain Pitch) / (π × Sprocket RPM) - Select the Chain Pitch: Based on the power transmission requirements and the calculated number of teeth on the sprocket, select the appropriate chain pitch from the available options.
- Determine the Sprocket Diameter: Use the formula:
Sprocket Diameter = (Number of Teeth on Sprocket × Chain Pitch) / π - Check for Interference: Ensure that the selected sprocket dimensions and chain pitch do not cause any interference with other components or the machine’s structure.
It’s essential to consider the application’s specific requirements, such as the load, operating conditions, and environmental factors, while calculating the chain pitch and sprocket dimensions. Additionally, consult with a knowledgeable engineer or manufacturer to ensure the selected chain and sprocket combination is suitable for your application and provides reliable and efficient power transmission.
Types of Plastic Materials Commonly Used in Conveyor Chain Manufacturing
Conveyor chains are often made from various types of plastic materials, each with its specific properties and advantages. Some of the commonly used plastics in conveyor chain manufacturing include:
– Polyethylene (PE): PE is a versatile and cost-effective plastic used in conveyor chain applications due to its excellent impact resistance, low friction, and resistance to chemicals. It is well-suited for lighter-duty applications and is available in various grades to meet specific requirements.
– Polypropylene (PP): PP offers good chemical resistance, high tensile strength, and low moisture absorption, making it suitable for applications involving exposure to moisture and chemicals. PP conveyor chains are commonly used in the food industry, as they can handle washdowns and resist the growth of bacteria.
– Acetal (Polyoxymethylene, POM): Acetal is a high-performance plastic with excellent mechanical properties, such as low friction, wear resistance, and dimensional stability. POM conveyor chains are commonly used in high-speed applications and can operate at temperatures ranging from -40°C to 100°C.
– Nylon (Polyamide, PA): Nylon chains offer high strength, toughness, and abrasion resistance, making them suitable for heavy-duty and demanding applications. They are commonly used in industries such as automotive, mining, and materials handling.
– UHMWPE (Ultra-High Molecular Weight Polyethylene): UHMWPE is known for its exceptional wear resistance, low coefficient of friction, and self-lubricating properties. UHMWPE chains are used in applications where reducing friction and wear are crucial.
– PEEK (Polyether Ether Ketone): PEEK is a high-performance engineering plastic with excellent mechanical and thermal properties. PEEK conveyor chains are used in extreme environments with high temperatures and aggressive chemicals.
– PVDF (Polyvinylidene Fluoride): PVDF offers excellent chemical resistance and is often used in applications requiring resistance to solvents and aggressive chemicals.
Each type of plastic material used in conveyor chain manufacturing has its unique benefits and limitations, and the selection of the appropriate material depends on the specific requirements of the conveyor system, including the application, environmental conditions, and load-carrying capacity.
editor by CX 2024-03-29
China Hot selling Plastic Bag+Carton Box+Plywood Case Conveyor Made-to-Order 08bzp, 40zp Alloy Steel Motorcycle Chain
Product Description
Plastic Bag+Carton Box+Plywood Case Conveyor Made-to-order 08BZP, 40ZP Alloy Steel Motorcycle Chain
Product Description
1. Material: Alloy Steel
2. Surface Treatment: Zinc-plated
3. Application: Zinc-plated chains are suitable for corrosive condition. Mainly used in all kinds of industry machine.
4. Chain No:35ZP / 40ZP / 50ZP / 60ZP / 80ZP/ 06BZP / 08BZP / 10BZP / 16BZP, etc.
| Product name | Zinc-Plated Roller Chain (Applied in corrosion resistant) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Corrosive Resistent, Fire Resistant, Oil Resistant, Heat Resistant |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, Best Service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Zinc-Plated |
| Feature: | Corrosion Resistant |
| Chain Size: | 08bzp, 40zp |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the typical lifespan of a plastic conveyor chain under regular operating conditions?
The lifespan of a plastic conveyor chain can vary depending on several factors, including the specific application, operating conditions, maintenance practices, and the quality of the chain itself. Generally, under regular operating conditions and with proper maintenance, a well-designed and high-quality plastic conveyor chain can last anywhere from several months to several years.
It’s essential to follow the manufacturer’s guidelines for maintenance and lubrication, as well as regularly inspect the chain for signs of wear or damage. Proper tensioning of the chain and ensuring it operates within its recommended load capacity can also contribute to extending its lifespan.
In more demanding applications, such as those involving high temperatures, corrosive substances, or heavy loads, the lifespan of the plastic conveyor chain may be shorter. In such cases, selecting a chain with the appropriate material composition and design features can help improve its durability and longevity.
Ultimately, regular maintenance, proper usage, and selecting a conveyor chain that suits the specific application are key factors in maximizing the lifespan of a plastic conveyor chain.
How do I calculate the required chain pitch and sprocket dimensions for my application?
Calculating the required chain pitch and sprocket dimensions for your application involves the following steps:
- Determine the Power Transmission Requirements: Identify the power transmission requirements of your application, such as the speed and torque needed to drive the conveyor or machinery.
- Calculate the Chain Speed: Determine the desired chain speed in feet per minute (FPM) or meters per minute (MPM).
- Calculate the Required Number of Teeth on the Sprocket: Use the formula:
Number of Teeth on Sprocket = (Chain Speed × Desired Chain Pitch) / (π × Sprocket RPM) - Select the Chain Pitch: Based on the power transmission requirements and the calculated number of teeth on the sprocket, select the appropriate chain pitch from the available options.
- Determine the Sprocket Diameter: Use the formula:
Sprocket Diameter = (Number of Teeth on Sprocket × Chain Pitch) / π - Check for Interference: Ensure that the selected sprocket dimensions and chain pitch do not cause any interference with other components or the machine’s structure.
It’s essential to consider the application’s specific requirements, such as the load, operating conditions, and environmental factors, while calculating the chain pitch and sprocket dimensions. Additionally, consult with a knowledgeable engineer or manufacturer to ensure the selected chain and sprocket combination is suitable for your application and provides reliable and efficient power transmission.
Comparison of Plastic Conveyor Chains and Metal Chains in Terms of Durability and Maintenance
Plastic conveyor chains and metal chains differ in terms of durability and maintenance requirements. Here’s a detailed comparison:
Durability:
– Metal Chains: Metal chains, such as stainless steel or carbon steel chains, are generally more durable and can withstand heavy loads, high temperatures, and abrasive environments. They are suitable for demanding industrial applications and offer a long service life.
– Plastic Chains: Plastic chains are durable but may have limitations in extreme conditions. While they are corrosion-resistant and suitable for damp environments, they might not handle the same level of heavy-duty use as metal chains. However, advancements in plastic chain technology have led to the development of more robust plastic chains that can handle challenging applications effectively.
Maintenance:
– Metal Chains: Metal chains typically require more maintenance than plastic chains. They are susceptible to corrosion and rust, especially in harsh environments. Regular lubrication is often necessary to ensure smooth operation and prevent wear. Additionally, metal chains may generate more noise during operation, requiring periodic checks and adjustments.
– Plastic Chains: Plastic chains are relatively low maintenance compared to metal chains. They do not rust or corrode, reducing the need for lubrication. Their smooth surface and lightweight design also contribute to less wear and tear on conveyor components. Additionally, the reduced noise levels of plastic chains result in less wear and vibration, further extending their service life.
Summary:
In summary, metal chains offer superior durability and are better suited for heavy-duty applications and harsh environments. However, they require more maintenance to prevent corrosion and ensure smooth operation. On the other hand, plastic chains provide excellent corrosion resistance and reduced maintenance needs. They are ideal for applications where noise reduction, hygiene, and resistance to chemicals are crucial factors.
The choice between plastic conveyor chains and metal chains depends on the specific industrial application, environmental conditions, load requirements, and maintenance preferences.
editor by CX 2023-10-26
China Standard 83 Crescent Sushi Chain Flat Flexible Chain Plate Plastic Steel Flexible Side Bending Chain Turning Plastic Conveyor Chain
Product Description
83 crescent sushi chain flat flexible chain plate plastic steel flexible side bending chain turning plastic conveyor chain
Product Paramenter
POM Plastic Sushi Rotary Chain Plate 140mm Width Sushi Rotary Chain Plate Small Hot Pot Chain Plate is mainly suitable for 360° rotary conveying in catering and hot pot buffet assembly lines.
CC610 small hot pot chain plate The small hot pot chain plate is mainly suitable for 360° rotating conveying in catering and hot pot buffet assembly lines.
It is white, the pin shaft is stainless steel Packing: 13 pieces/m Width: 178mm Small hot pot chain plate Speed: 50m/min Lubricant, 25m/min Desiccant Working load: 4800N, * Conveying length: 15m min
Hot pot chain plate material: POM, the color is white, the pin shaft is stainless steel Packaging: 13 pieces/m Width: 178mm. Small hot pot chain plate speed: 50m/min Lubricant, 25m/min Desiccant Working load: 4800N, conveying length: 15m Plastic chain plate material pom; pitch 38.1mm, suitable for chain plate conveying line, industrial automation assembly line and food and beverage conveying industry;
plastic chain model: RS60P RS50P RS40P RS35P And scraper plastic chain and double tooth plastic chain
Other styles contact customer service for customization
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Sushi Chain Material |
POM/UPE or other materials |
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Sushi chain Color |
red,yellow,green,blue,gret or custom color with big quantity |
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Sushi chain process |
Moulding injection |
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Sushi chain Features |
Ready mold , for Food contact , easy assembly and disassembly |
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Sushi chain Function |
convey sushi food dishes in Sush store |
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Sushi chain Density |
1.5g/cm3 |
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Sushi chain Size |
13 pcs per meter |
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Sushi chain life |
8 – 10 years |
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Sushi chain packing |
see order quantity in different size of cartons |
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Payment |
50% T/T in advance, 50% T/T before delivery |
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Place of origin |
GuangZhou, China (Mainland) |
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Delivery |
According to the orders, usually 5-15 days |
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Hot uhmwpe manual sushi maker
1.Description:
UHMW-PE(Ultra high Molecular Weight Polyethylene)is a thermoplastic engineering plastic with the average
molecular weight more than 9.2 million (100% Virgin UHMW-PE Raw Material). This kind of material with 5 top performance of high-wear-resistance, good-chemical resistance, low-temperature resistance, self-lubrication and high-impact resistance, which is regarded as a “surprised” engineering plastic of excellent comprehensive capacity and competitive price. HangZhou Engineering Plastics Industries (Group) Company has studied and applied this material in many industries for many years. And we know that it has the following main characteristics:
2.Characteristics:
1. Very high-wear resistance, 7 times wear resistance than steel, 4 times than PTFE
2. Very high anti-impact resistance, 2 times impact resistance than PC, 5 times than ABS.
3. Good self-lubrication, the same as PTFE, better than steel and brass appended lubricating oil.
4. Good anti-corrosion resistance, it has very stable chemicals property and can endure the corrosion of all kinds of corrosive medium and organic solvent in certain rang of temperature and humidity.
5. Very high-inadhesion resistance, the surface of product hardly affixes other material.
6. Very high-impact resistance, 10 times impact resistance than PA66, 8 times than PTFE.
7. Good low temperature resistance, in liquefied nitrogen (- 196ºC), it still has the prolongation.
few other materials can reach to this performance.
8. Non-toxic and clean property, UHMW-PE material that made by HangZhou Engineering Plastics Industries (Group) Company, which meets the Food and Drug Administration (FDA) and United States Department of Agriculture (ASDA) permit to apply in food and medicine fields.
The parameter list of uhmwpe manual sushi maker
| Model | uhmwpe manual sushi maker |
| Material | Uhmwpe,Polycarbonate,etc |
| Thickness | 5-100mm or customized |
| Length | 2M or customized |
| Color | Black,White or customized |
| OEM & ODM | Yes |
| Certification | ISO9001,SGS,FDA,RoHS,Test Report,ect. |
| Free Sample | Yes |
| Density | 0.98g/ cm3 |
| Shape | sheet, rod, tube, gear, pulley, guide rail……or according to your demand |
| Packing | Plastic bags,Cartons,Wodden case,Pallet,Container,ect. |
| Advantage | 1.One stop procurement |
| 2. professional free design | |
| 3. OEM&ODM suport | |
| 4. low MOQ | |
| 5. fast delivery | |
| 6. free sample |
The Main Properties of UHMW-PE
| Property | Item No. | Unit | Value | |
| Mechanical Properties | 1 | Density | g/cm3 | 0.94-0.96 |
| 2 | average molecular weight | g/mol | 9.2X106 | |
| 3 | Tensile strength (23ºC in air) | MPa | 22 | |
| 4 | Breaking strength | MPa | 42 | |
| 5 | Tensile strain at break | % | 600 | |
| 6 | Charpy impact strength (notched) | mJ/mm2 | No break | |
| 7 | Ball indentation hardness | N/mm2 | 42 | |
| 8 | Shore D hardness | — | D65 | |
| 9 | Abrading(sand slurry experiment) | — | 100 | |
| 10 | Coefficient of Friction | — | 0.09~0.1 | |
General application
1. Suitable for transportation and filling of hot pot restaurants, beverages, food, cosmetics, etc.
We strictly check in terms of product quality, each part or machine has been well tested by our QC department to make sure it can work well before packing.
1.Our Sushi chain are made of highperformance plastic POM materials,it is durable,food grade and wear resistance,using in sushi store all over the world,we provide Sushi transmission whole set solution 2. We supply different plastic chain conveyor systems for pallet systems (single and twin track). All are easily assembled with regular hand tools to quickly get your chosen conveyor system up and running.
3. The conveyor systems are based on a close- fitting, multiflex plastic chain conveyor that gives a straight,horizontal and vertical running capability. Tight horizontal bends allow routing close to
machines,saving floor space. The conveying systems have tight vertical bends to save floor space by enabling multilevel transportation and make access easy for operators.
We can also customize toothed keel chains
Toothed chains have a complete range, mainly used in the transportation of various foods, beverages and various items. The material of the toothed chain: POM, the color is white, the pin of the toothed chain is stainless steel. Maximum speed of toothed chain: 80 m/min lubricant, 50 m/min desiccant
Operating ambient temperature of the toothed chain: -40-90°C
Toothed chain working load: 2100N
The maximum conveying length of the toothed chain: 12 meters
The minimum radius R of 63/83 toothed chain is 150mm, and the minimum turning radius R of 103/146 toothed chain is 250mm
The advantage of engineering plastic chain plate is that it has a high friction coefficient, high mechanical strength, strong impact resistance, and self-lubricating performance. In the long-term operation of the chain plate conveyor, even if there is no lubricating oil , It can also perform good operation, which brings great convenience to the maintenance of the chain conveyor. It is often made into special chain plates for Tetra Pak bags and sushi chains, etc. Engineering plastic chain plates are widely used in the subsequent packaging production lines of pharmaceutical processing, food processing, dairy production, beverage production, etc., and the specific width of engineering plastic chain plates is determined according to the volume and conveying width of the packaged products. design. According to the different space layout requirements of the production enterprise, the design of straight plate chain and turning pull chain is often used to adapt to the utilization efficiency of the production enterprise for the working space.
Can be customized according to your requirements of various conveyor chain plate
1.We can provide customization in different structure, size,logo and package so long as you provide design.
We also can provide ODM service
2.We can customize all kinds of Engineering plastics products according to customers’drawings or samples.
Application
We have a professional engineer team to design custom parts for your needs , we also have ready-made standard moulds that can save your cost and time . We offer ODM/OEM service, Production Design and Mould Design base on your requirement . Providing the sample before mass production , ensure all is OK for you .
If you have any problems or want to get the quoted price of any plastics or machined components, please feel free to contact us. Our engineers will reply to you as soon as possible.
A wide range of injection mold options
Our products cover auto parts mold, electrical appliances injection mold, medical machinery and so on. We provide products and services to more than 60 countries and regions in the world, including Europe, the United States and Southeast Asia.
Our Factory
Our factory has 100 sets of precision processing equipment, welcome to visit our factory!
The factory covers an area of 10,000 square CHINAMFG Production equipment has the original American imported Haas CNC machining center, wire-electrode cutting, electrical discharge machine,Perforating machine, injection molding machine, CNC milling machine,CNC hobbing machine, CNC lathe, CNC milling machine, CNC lathe, CNC milling machine, grinding machine and other machinery and equipment.
One-stop Service
OEM, ODM, Customization service,Reasonable and competitive price,Design for Manufacturability (DFM) analysis with every quote,Short Delivery Time.
Reliable mold expert 15+ years’ experience, Cooperated with many world famous brands for many years, Specialize in large and complex injection mold making, One-stop service from design to production.
Certification
Companies strictly enforce the ISO9001(2008)international quality certification system, the product quality conforms to the eu RoHS standard.
Professional team
Our company is developing in the mode of quality for survival, brand for development and customer’s demand, welcome new and old customers to visit our factory for guidance.
Client Witness
Our Exhibition & CCTV Interview
Buying Instructions
Q1. Can samples be produced?
A1. Yes
Q2. What is the accuracy of the products processed by the drawings?
A2. Different equipment has different accuracy, generally between 0.05-0.1
Q3. What craftsmanship do you have for processing accessories?
A3. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q4. What are your processing equipment?
A4. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q5. Can you help assembling the product after it is made?
A5. It’s okay
Q6. What certifications or qualifications does your company have?
A6. Our company’s certificates are: ISO, ROHS, product patent certificates, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. It is ok. Surface treatment: spray paint, silk screen, electroplating, etc.
| Kind: | UHMWPE |
|---|---|
| Paddle Material: | Plastic |
| Certification: | FDA |
| Feature: | Eco-Friendly |
| Customized: | Customized |
| Density: | 0.98g/cm3 |
| Customization: |
Available
| Customized Request |
|---|
Are there any noise or vibration reduction benefits to using plastic conveyor chains?
Yes, using plastic conveyor chains can offer significant noise and vibration reduction benefits compared to metal chains. The properties of plastic materials, such as their low friction coefficient and dampening characteristics, contribute to reduced noise levels and vibration during operation.
When plastic conveyor chains move along the conveyor system, they generate less friction against components like guides and sprockets compared to metal chains. This reduced friction leads to quieter operation and helps minimize noise pollution in the workplace.
Additionally, the inherent dampening properties of plastic materials can absorb vibrations generated during the conveying process. This vibration reduction can result in a smoother operation of the conveyor system, reducing wear and tear on components and potentially extending the lifespan of the chain and other conveyor components.
The noise and vibration reduction benefits make plastic conveyor chains particularly suitable for industries and applications where noise control is essential, such as in food processing, pharmaceuticals, and cleanroom environments.
What is the process for recycling plastic conveyor chains at the end of their life cycle?
At the end of their life cycle, plastic conveyor chains can be recycled through a process that involves the following steps:
- Collection: Collect used or worn-out plastic conveyor chains from the industrial facilities or end-users.
- Sorting: Sort the collected conveyor chains based on their material composition and type of plastic used. Different types of plastics may have varying recycling processes.
- Shredding: The sorted plastic conveyor chains are shredded into smaller pieces to prepare them for further processing.
- Washing: The shredded plastic pieces are thoroughly washed to remove any contaminants, dirt, or debris.
- Melting: The cleaned plastic pieces are melted down to form pellets or granules, depending on the recycling process used.
- Extrusion: The melted plastic material is then extruded into various shapes or forms to create new products or materials.
- Manufacturing: The recycled plastic material can be used to produce various products, such as new plastic conveyor chains, plastic components, or other plastic items.
- Reuse or Resale: Some recycled plastic conveyor chains may be refurbished and sold as second-hand or reconditioned items if they meet certain quality standards.
The recycling process helps to reduce waste, conserve natural resources, and minimize the environmental impact associated with disposing of plastic conveyor chains in landfills. Recycling plastic conveyor chains also supports a more sustainable and circular economy by giving used materials new life and reducing the demand for virgin plastic production.
How can I ensure proper lubrication and maintenance for my plastic conveyor chain?
Proper lubrication and maintenance are essential for ensuring the optimal performance and longevity of plastic conveyor chains. Here are some guidelines to follow:
1. **Use the Right Lubricant:** Choose a lubricant specifically designed for plastic chains to avoid damage and ensure effective lubrication. Avoid using lubricants that contain solvents or petroleum-based ingredients that can degrade the plastic material.
2. **Apply Lubricant Correctly:** Apply the lubricant sparingly and evenly to the chain. Too much lubrication can attract dust and debris, leading to increased wear and potential chain slippage. Follow the manufacturer’s recommendations regarding lubricant type and application frequency.
3. **Regular Cleaning:** Keep the chain clean to prevent the buildup of dirt and debris. Regularly remove any contaminants that can cause friction and wear on the chain. Use a gentle cleaning solution compatible with the plastic material to avoid degradation.
4. **Inspect for Wear:** Regularly inspect the conveyor chain for signs of wear, elongation, or damage. Replace any worn-out or damaged sections promptly to prevent further issues and maintain proper functioning.
5. **Check Tension:** Ensure the chain’s tension is within the recommended range. Too much tension can cause premature wear, while too little tension may lead to chain slippage. Follow the manufacturer’s guidelines for proper tensioning.
6. **Temperature Considerations:** Be mindful of the operating temperature range of the lubricant and plastic chain. Extreme temperatures can affect lubricant effectiveness and chain performance.
7. **Avoid Contamination:** Prevent the conveyor chain from coming into contact with chemicals, solvents, or abrasive materials that can degrade the plastic material.
8. **Regular Maintenance Schedule:** Establish a routine maintenance schedule to ensure timely lubrication, cleaning, and inspections. Proper maintenance will help identify potential issues early and prevent costly breakdowns or downtime.
9. **Follow Manufacturer’s Guidelines:** Always refer to the manufacturer’s maintenance guidelines and recommendations for your specific conveyor chain model. They know their products best and can provide valuable insights for proper care.
By following these guidelines and taking proactive measures to maintain your plastic conveyor chain, you can ensure its smooth operation, extend its lifespan, and reduce the risk of unexpected failures or disruptions in your material handling process.
editor by CX 2023-10-21
China Professional Conveyor Chain Flat Table Top Plate Chains Standard Plastic Good Price Selling High Quanlity Transmission Suppler Metric Chains Stainless Steel Conveyor Chain
Product Description
Conveyor Chain Flat Table Top Plate Chains Standard Plastic Good Price Selling High Quanlity Transmission Suppler Metric Chains Stainless Steel Conveyor Chain
Application of Conveyor Chain
Conveyor chains are used in various industrial applications to move materials from 1 location to another. They consist of a series of links that are connected to form a continuous chain. The chain can be powered by an electric motor or other mechanical means, and is typically used to move heavy or bulky materials. Here are some typical applications of conveyor chains:
1. Manufacturing: Conveyor chains are commonly used in manufacturing applications to move materials from 1 stage of the production process to another. This can include moving raw materials, finished products, or work-in-progress.
2. Mining: Conveyor chains are used in mining applications to move materials such as coal and ore from 1 location to another. They are designed to withstand harsh environmental conditions like dust and high temperatures.
3. Agriculture: Conveyor chains are used in agriculture applications to move grain, feed, and fertilizer materials. They are designed to withstand the harsh conditions of agricultural environments, such as dust, moisture, and environmental exposure.
4. Food processing: Conveyor chains are used in food processing applications to move materials such as ingredients, finished products, and packaging materials. They are designed with hygiene in mind, and are typically made from materials that are resistant to corrosion and can be easily cleaned.
5. Automotive: Conveyor chains are used in automotive applications to move materials such as engines, transmissions, and other components during assembly. They are designed to be durable and reliable, and can be customized to meet the specific needs of different automotive applications.
6. Packaging: Conveyor chains are used in packaging applications to move materials such as boxes, bags, and containers. They are designed to be reliable and precise, and can be customized to meet the specific needs of different packaging applications.
7. Transportation: Conveyor chains are used to move materials such as luggage and cargo in transportation applications. They are designed to be durable and reliable, and can be customized to meet the specific needs of different transportation applications.
In summary, conveyor chains are an essential component in many industrial applications where materials need to be moved from 1 location to another. They are commonly used in manufacturing, mining, agriculture, food processing, automotive, packaging, and transportation applications, and can be customized to meet the specific needs of different industries and applications.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What is the typical lifespan of a plastic conveyor chain under regular operating conditions?
The lifespan of a plastic conveyor chain can vary depending on several factors, including the specific application, operating conditions, maintenance practices, and the quality of the chain itself. Generally, under regular operating conditions and with proper maintenance, a well-designed and high-quality plastic conveyor chain can last anywhere from several months to several years.
It’s essential to follow the manufacturer’s guidelines for maintenance and lubrication, as well as regularly inspect the chain for signs of wear or damage. Proper tensioning of the chain and ensuring it operates within its recommended load capacity can also contribute to extending its lifespan.
In more demanding applications, such as those involving high temperatures, corrosive substances, or heavy loads, the lifespan of the plastic conveyor chain may be shorter. In such cases, selecting a chain with the appropriate material composition and design features can help improve its durability and longevity.
Ultimately, regular maintenance, proper usage, and selecting a conveyor chain that suits the specific application are key factors in maximizing the lifespan of a plastic conveyor chain.
What is the process for recycling plastic conveyor chains at the end of their life cycle?
At the end of their life cycle, plastic conveyor chains can be recycled through a process that involves the following steps:
- Collection: Collect used or worn-out plastic conveyor chains from the industrial facilities or end-users.
- Sorting: Sort the collected conveyor chains based on their material composition and type of plastic used. Different types of plastics may have varying recycling processes.
- Shredding: The sorted plastic conveyor chains are shredded into smaller pieces to prepare them for further processing.
- Washing: The shredded plastic pieces are thoroughly washed to remove any contaminants, dirt, or debris.
- Melting: The cleaned plastic pieces are melted down to form pellets or granules, depending on the recycling process used.
- Extrusion: The melted plastic material is then extruded into various shapes or forms to create new products or materials.
- Manufacturing: The recycled plastic material can be used to produce various products, such as new plastic conveyor chains, plastic components, or other plastic items.
- Reuse or Resale: Some recycled plastic conveyor chains may be refurbished and sold as second-hand or reconditioned items if they meet certain quality standards.
The recycling process helps to reduce waste, conserve natural resources, and minimize the environmental impact associated with disposing of plastic conveyor chains in landfills. Recycling plastic conveyor chains also supports a more sustainable and circular economy by giving used materials new life and reducing the demand for virgin plastic production.
Types of Plastic Materials Commonly Used in Conveyor Chain Manufacturing
Conveyor chains are often made from various types of plastic materials, each with its specific properties and advantages. Some of the commonly used plastics in conveyor chain manufacturing include:
– Polyethylene (PE): PE is a versatile and cost-effective plastic used in conveyor chain applications due to its excellent impact resistance, low friction, and resistance to chemicals. It is well-suited for lighter-duty applications and is available in various grades to meet specific requirements.
– Polypropylene (PP): PP offers good chemical resistance, high tensile strength, and low moisture absorption, making it suitable for applications involving exposure to moisture and chemicals. PP conveyor chains are commonly used in the food industry, as they can handle washdowns and resist the growth of bacteria.
– Acetal (Polyoxymethylene, POM): Acetal is a high-performance plastic with excellent mechanical properties, such as low friction, wear resistance, and dimensional stability. POM conveyor chains are commonly used in high-speed applications and can operate at temperatures ranging from -40°C to 100°C.
– Nylon (Polyamide, PA): Nylon chains offer high strength, toughness, and abrasion resistance, making them suitable for heavy-duty and demanding applications. They are commonly used in industries such as automotive, mining, and materials handling.
– UHMWPE (Ultra-High Molecular Weight Polyethylene): UHMWPE is known for its exceptional wear resistance, low coefficient of friction, and self-lubricating properties. UHMWPE chains are used in applications where reducing friction and wear are crucial.
– PEEK (Polyether Ether Ketone): PEEK is a high-performance engineering plastic with excellent mechanical and thermal properties. PEEK conveyor chains are used in extreme environments with high temperatures and aggressive chemicals.
– PVDF (Polyvinylidene Fluoride): PVDF offers excellent chemical resistance and is often used in applications requiring resistance to solvents and aggressive chemicals.
Each type of plastic material used in conveyor chain manufacturing has its unique benefits and limitations, and the selection of the appropriate material depends on the specific requirements of the conveyor system, including the application, environmental conditions, and load-carrying capacity.
editor by CX 2023-10-11
China manufacturer Plastic Turning Conveyor Steel Slat Top Chain (Har881TABFH) Wtih ISO Certificate
Product Description
Plastic Turning Conveyor Steel Slat Top Chain (Har881TABFH) wtih ISO Certificate
| Name | Har881TABFH slat top chains |
| Color | White/Green/Black/Brown/Custom |
| Applicable Industries | Manufacturing Plant, Food & Beverage Factory |
| Condition | New |
| Material | POM/PP/Stainless Steel, Plastic/stainless steel |
| Material Feature | Heat Resistant |
| Structure | Belt Conveyor |
| Place of Origin | ZheJiang ,China |
| Voltage | 110V/220V/380V/Customized |
| Power(W) | 0.4kW – 22kW |
| Dimension(L*W*H) | Customer request |
| Belt material | PP/POM |
| Warranty | 2 Years |
| After-sales Service Provided | Free spare parts |
| Product name | Flexible Chains Conveyor |
| Size | Customer`s Requirement |
| Application | Food/Beverage/Package/logistic industry |
| Power system | Customer`s Requirement |
| Load Capacity | Heavy Duty |
| Business type | Manufacturer |
| Motor | China Standard Motor/SEW |
| Usage | Workshops Continual Conveying |
Advantages of the CZPT products:
1.this products are convenient to assembly and maintain
2.All color could be available
3.this modular conveyor belt can bear High mechanical strength
4.this modular conveyor belt has Excellent product handling performance
5.these modular conveyor belts are wear resistance and Oil Resistant
6.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
7.we can provide good after-sale service.
8.every product can be customized
Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, CZPT is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors.
Ready Meals
Ready meal customers who equip their lines with CZPT Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs
Mu Jia Automation Technology(ZheJiang ) Co, Ltd.
MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some CZPT domestic and overseas enterprises.
Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.
Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.
Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.
Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.
Q4. Does CZPT provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.
| Material: | Stainless Steel |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Oil Resistant, Heat Resistant, Wear Resistant |
| Delivery Time: | Within One Week |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can plastic conveyor chains withstand extreme temperatures or harsh environmental conditions?
Plastic conveyor chains have certain limitations when it comes to extreme temperatures and harsh environmental conditions:
1. Extreme Temperatures: Most plastic chains have temperature limitations and may not be suitable for applications involving extremely high or low temperatures. High temperatures can cause the chain to deform or lose its structural integrity, while low temperatures can make the plastic brittle and more prone to cracking or breaking.
2. Chemical Exposure: Plastic chains are generally resistant to certain chemicals, but they may not withstand exposure to highly aggressive chemicals or solvents. It’s essential to choose the right plastic material that is compatible with the chemicals present in the environment.
3. UV Exposure: Some plastic chains are UV-stabilized, making them more suitable for outdoor applications where they are exposed to sunlight. However, not all plastic chains have UV resistance, so it’s crucial to check the manufacturer’s specifications.
4. Moisture and Humidity: Plastic chains can perform well in moist and humid environments, but prolonged exposure to moisture can lead to degradation over time. Using chain materials with higher moisture resistance can help mitigate this issue.
5. Abrasion and Wear: In harsh environments with abrasive materials or heavy loads, plastic chains may experience higher rates of wear compared to metal chains. Regular inspections and maintenance are essential to identify signs of wear and replace worn parts as needed.
6. Impact Resistance: While plastic chains can handle moderate impact loads, they may not be as resilient as metal chains in extremely demanding applications with frequent and heavy impacts.
Overall, plastic conveyor chains are suitable for many industrial applications, but it’s crucial to consider the specific environmental conditions and choose the appropriate plastic material to ensure the chain’s optimal performance and longevity.
What is the process for recycling plastic conveyor chains at the end of their life cycle?
At the end of their life cycle, plastic conveyor chains can be recycled through a process that involves the following steps:
- Collection: Collect used or worn-out plastic conveyor chains from the industrial facilities or end-users.
- Sorting: Sort the collected conveyor chains based on their material composition and type of plastic used. Different types of plastics may have varying recycling processes.
- Shredding: The sorted plastic conveyor chains are shredded into smaller pieces to prepare them for further processing.
- Washing: The shredded plastic pieces are thoroughly washed to remove any contaminants, dirt, or debris.
- Melting: The cleaned plastic pieces are melted down to form pellets or granules, depending on the recycling process used.
- Extrusion: The melted plastic material is then extruded into various shapes or forms to create new products or materials.
- Manufacturing: The recycled plastic material can be used to produce various products, such as new plastic conveyor chains, plastic components, or other plastic items.
- Reuse or Resale: Some recycled plastic conveyor chains may be refurbished and sold as second-hand or reconditioned items if they meet certain quality standards.
The recycling process helps to reduce waste, conserve natural resources, and minimize the environmental impact associated with disposing of plastic conveyor chains in landfills. Recycling plastic conveyor chains also supports a more sustainable and circular economy by giving used materials new life and reducing the demand for virgin plastic production.
Are there any specific weight or load limitations for plastic conveyor chains?
Yes, plastic conveyor chains do have weight and load limitations that users should be aware of to ensure safe and efficient operation. The load capacity of plastic conveyor chains depends on several factors, including the type of plastic material used, the chain’s design, and its construction.
While plastic chains are durable and can handle a wide range of material handling applications, they typically have lower load capacities compared to their metal counterparts. The load capacity of a plastic conveyor chain is usually specified by the manufacturer and can vary depending on the chain’s pitch, width, and thickness.
When selecting a plastic conveyor chain for a specific application, it is essential to consider the weight of the conveyed materials and the maximum load the chain will be subjected to during operation. Exceeding the recommended load capacity of the plastic chain can lead to premature wear, stretching, and potential chain failure, compromising the conveyor system’s performance and safety.
Manufacturers of plastic conveyor chains provide load capacity charts and guidelines to help users determine the appropriate chain size and type for their specific material handling needs. It is crucial to follow these guidelines and choose the right chain that can safely accommodate the anticipated loads within the specified weight limitations.
Regular inspection and maintenance of the plastic conveyor chains are also essential to identify any signs of wear or fatigue that might impact their load-carrying capabilities. Properly maintained plastic chains can offer reliable and efficient performance while ensuring safe material handling operations in various industries.
editor by CX 2023-09-11
China 12mm 14k solid real gold iced out bling vvs diamond stainless steel women cuban link chain necklace choker bracelet with cross conveyor roller chain
Product Number: ZHP-1102
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Shapepattern: Other
Design: Hiphop
Inlay technological innovation: Micro insert, Micro insert
Merchandise Name: 12mm cuban hyperlink
Material: Stainless Metal+Zirconia
MOQ: 2 pcs
Packing: 1 Personal computer/opp Bag
Size: Personalized Dimensions Acceptable
Symbol: Settle for Customer’s Symbol
OEM/ODM: Customization Services Presented
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Shipping and delivery: UPS DHL EMS Fedex TNT
Packaging Information: Independent opp bag packing or electrostatic movie packing
12mm 14k CZPT true gold iced out bling vvs CZPT stainless metal ladies cuban link chain necklace choker bracelet with cross
| Hip Hop Cuban Chain Necklace | |
| * Substance | Environmental Welcoming Copper+Zircon |
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| * Clasp Type | Flip variety |
| * Link Dimensions (mm) | Acknowledge customized |
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| * Qualiity | Top high quality, Guide, Nickel and Cadmium free. |
| All goods will be checked by QC prior to packed and shipment | |
| * Brand | Personalized |
| * OME&ODM | Offered |
| * Shipping and delivery times | DHL, SF Express:3-7 doing work days |
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| * Payment | Alibaba payment,TT/PayPal/ Western Union .and so on |
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Specification:
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| Fat | 62g | 72g | 82g | 146g | 166g | 186g | 206g | 226g |
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Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by Cx 2023-06-30
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Product Variety: YXB314
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Diamond condition: Spherical Excellent Minimize
Bracelets or Bangles Sort: BANGLES
Gender: Men’s, Unisex, Women’s
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Spiritual Type: none
Inlay technology: Claw Placing
Solution name: Latest Bracelets Styles
Key word: Charm Bracelet Jewelry
MOQ: 1pcs
Packaging Details: opp bag
Company Profile Specification
| item | value |
| Place of Origin | China |
| ZheJiang | |
| Model Amount | HMB072501 |
| Jewelry Major Substance | Stainless Metal |
| Diamond form | Round Excellent Minimize |
| Bracelets or Bangles Variety | BANGLES |
| Gender | Men’ CZPT hot sale 2.5t ER2500F building farm compact bucket Wheel Telescopic Loader price tag for sale s, Unisex, Women’s |
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| Certificate Kind | Third Celebration Appraisal |
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| Style | Vintage |
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| Product name | Latest Bracelets Styles |
| Keyword | Charm Bracelet Jewelry |
| MOQ | 1pcs |
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Types of Roller Chains
There are several types of roller chains available. These chains have different properties and serve different purposes. Here you will learn about diamond roller chains, X-ring and O-ring chains, inverted tooth chains, and self-lubricating chains. You can choose the type that best suits your needs by reading this article. It will also help you make an informed decision. Buying the right roller chain for your needs is easy. Hope this article is helpful to you!
Diamond roller chain
Diamond roller chains are more efficient than other chains and can significantly extend chain life. The superior design of the chain prevents internal rust from seeping out. Additionally, Diamond ACE features a corrosion-resistant exterior and a zinc-nickel pre-assembled coating that provides extended corrosion protection and wear resistance. These features reduce chain downtime and labor costs, saving a building materials manufacturing company nearly $33,000 over the life of its machines.
Diamond series chains lead the industry in quality and durability, with industry-leading tensile strength and the lowest total cost of ownership. With a diverse product portfolio including standard chains, specialty chains, and custom chains, the company is sure to provide the right chain for your application. The company also offers a wide range of accessories for a variety of machinery. For more information, please visit the company website.
As one of the leading manufacturers of roller chains, the CZPT Company offers unparalleled expertise and wear resistance in the power transmission market. CZPT is trusted by leading industries and provides the highest return on investment. The diamond is a symbol of strength and durability, and the company chose it as the company’s trademark to convey its core values. CZPTs can last up to 100 years or more in harsh conditions, even in underwater environments.
Self-lubricating chain
Self-lubricating roller chains are designed to increase performance while maintaining a high level of cleanliness. These chains are made of sintered alloy bushings impregnated with lubricant and pins specially treated to release oil when necessary. These chains have a long service life and are suitable for environments where regular lubrication is difficult. Below are the benefits of self-lubricating roller chains.
Maintenance-free self-lubricating roller chains are the perfect replacement for standard roller chains. They are suitable for packaging, printing, textile, and sawmill applications. These chains reduce downtime and increase productivity. Furthermore, they reduce the risk of contamination. Another advantage is that there are many types of self-lubricating roller chains to choose from, allowing you to choose the one that best suits your needs. To learn more about these benefits, read the Maintenance Free Roller Chains Market Report published by Dataintelo.
CAN-AM self-lubricating roller chains ensure stick-free operation. These chains are available in ANSI/BS standard and double pitch variants. They feature oil-impregnated bushings and preloaded sintered steel bushings for long life. These self-lubricating roller chains are drop-in replacements for standard roller chains and run on standard roller chain sprockets.<br/
X-Ring and O-Ring Chains
Both O-ring and X-ring roller chains are sealed and unsealed. You’ll find them on vintage bikes and small economy cars. Other applications include bulldozer treads and conveyor belts. Standard chains are made of simple plain bearings that require lubrication every few hundred miles. While the former is the most affordable type of roller chain, they do require more maintenance than O-rings.
The main difference between the two types of chains is the friction and cost they generate. X-rings are slightly less expensive, but they create less friction than O-rings. X-rings are a more affordable option for road riders, while O-ring chains are more expensive for off-road racers. In some cases, X-ring and O-ring roller chains can be distinguished by the price tag alone.
Both X-ring and O-ring roller sprockets are available in a variety of styles. The two styles offer comparable performance, but there are some key differences to consider. X-rings are generally better for longer travel as they offer greater durability and performance. O-rings are usually more expensive than X-ring chains, but if you’re thinking about long trips, they’re a great option.
Reverse chain
Inverted roller chains are often referred to as silent chains. They have two protrusions on each board. The outer surface is ground to include an angle of sixty or seventy degrees. These protrusions about the working surfaces of the sprocket teeth. The inner surface or shape of the sprocket can clear the sprocket. This produces a silent but still valid chain. This type of chain is used in transmissions to move heavy objects.
There are three basic types of inverted toothed roller chains. Simple chains are single chains, while double and triple chains have two or three strands. In these types of chains, the pins pass through-hardened steel bushings at the ends of the links. The main difference between these types is their size. If you are not sure what size you need, first calculate the capacity of the chain. You might be surprised to learn that the smaller the diameter the better.
The number of links in a reverse roller chain determines the frequency of vibration. The frequency depends on the size of the chain and the length of the chain between the sprockets. The shorter the chain, the bigger the “pull” – the up-and-down jitter caused by the sprocket. This causes additional peak loads on the drive and shortens its life.
PEER Chain’s Heavy Duty Series Double-Stranded Roller Chains
Heavy-duty double-strand roller chains are ideal for industrial and agricultural use as they provide extra stability and strength. PEER Chains manufactures chains in various lengths and pitches and offers different accessories including sprockets and pre tensioned chains. These chains are also available in a variety of different alloys and grades. Listed below are some of the most common uses for heavy-duty double strand roller chains.
Heavy-duty PEER double-strand roller chains are available in a variety of styles and types, including the HKK NICKEL PLATED series. These chains are best suited for outdoor and mildly corrosive applications. They use a patented process to increase fatigue strength and reduce initial elongation. In addition, HKK double pitch twin-strand roller chains are lighter and less expensive than standard roller chains.
The report also highlights the competitive environment and the latest market trends. The report identifies key players in the Roller Chains industry, including manufacturing, sales, and global market share. It also provides detailed company profiles and analyses of each vendor, including recent product launches, partnerships, and mergers and acquisitions. It also provides the competitive landscape, including company profiles, product mix, and production scale. Once you know what to expect from the market, you can make a buying decision.
Maintenance of Mechanical Flexible Couplings
Proper maintenance of mechanical flexible couplings on roller chains is critical to ensuring the proper operation and reliability of the system. Maintenance of these couplings includes periodic inspection of the components. Check for signs of fatigue and wear. Regular inspections will help determine when to replace the coupling. It also helps determine the remaining life of the coupling.
Couplings should be replaced periodically for optimum performance. When replacing, be sure to use the correct parts. Make sure the coupling type matches the coupling type and chain size. Identical coupling parts may not fit, so a cross-reference guide or manufacturer’s spec number may be helpful. Make sure that the coupling is fitted with a suitable roller chain.
Mechanical elastic couplings on the roller chain can be easily lubricated to avoid premature failure. Elastomeric couplings can accommodate minor shaft misalignments and are suitable for high rotational speeds. Also, it absorbs shocks. Its flexibility is due to loose components. Additionally, lubrication is essential to reduce wear on coupling components.
Roller chain size
Knowing the basic dimensions of the rollers is essential if you need to find the right roller chain for your needs. The three key dimensions of a roller chain are pitch, width, and pin diameter. These dimensions are important because they are used to identify the type of chain. These dimensions do not normally appear in chain manufacturer catalogs. They are usually designed for people designing new equipment. They are not important to maintenance technicians, but they are important to know if you are looking for a specific type of roller chain.
Once you know the exact size of the chain, you can move on to choosing the correct type. You can use the printable template to measure your chain, which makes it easy to compare with the size chart. Don’t forget to check the rest of the roller chain’s specs to make sure it fits your machine. Using the Roller Chain Size Chart is an easy way to determine the proper length, width, and height for your application.
When buying a roller chain, be sure to check the number of teeth and the ratio of the two. A common ratio is 2:1. The drive sprocket must have at least twice as many teeth as the roller sprocket. If the chain is used for high precision, check the type of sprocket as this will determine the correct size of the chain. You can also choose between slip-fit and press-fit mid plates.
editor by Cx 2023-06-19